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  3. MONOVATE(旧:日東金属工業) 八潮工場
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MONOVATE(旧:日東金属工業) 八潮工場

EstablishmentJune 10, 1957
capital3200Ten thousand
number of employees130
addressSaitama/Yashio-shi/2-chome 358
phone048-996-4221
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last updated:Apr 17, 2025
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MONOVATE(旧:日東金属工業) List of Products and Services

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Product Catalog Product Catalog
Stirring temperature control unit Stirring temperature control unit
Stirring unit Stirring unit
Stirring and Pressurizing Unit Stirring and Pressurizing Unit
Stirring and mixing machine Stirring and mixing machine
Storage and discharge container Storage and discharge container
Jacket container Jacket container
Pressure vessel Pressure vessel
Functional container Functional container
Storage container and cart Storage container and cart
Bottles, beakers, and other equipment. Bottles, beakers, and other equipment.
Accessory Accessory
Standard parts Standard parts
Optional parts Optional parts
Optional processing Optional processing
◆Technical Data◆ ◆Technical Data◆
Custom-made (Case Studies) Custom-made (Case Studies)
Custom-made

Custom-made (Case Studies)

This is an introduction to custom-made recruitment case studies.

[Example] 400L Jacketed Container with Mixer, Temperature Control, Frame, and Piping

Containers, pumps, and control panels on a single cart! Circulates warm water to maintain the internal solution at a constant temperature.

We would like to introduce a case where we manufactured custom storage and discharge containers at the request of a food manufacturer. A 400L stainless steel jacketed container was equipped with a stirrer, pump, and level sensor. Hot water is circulated within the jacket using a temperature control unit to maintain the internal solution at a constant temperature. The container, pump, and control panel are mounted on a single cart for easy mobility. 【Case Overview】 - Connect an external temperature sensor to the temperature control unit to manage the temperature of the internal solution, and use the stirrer to ensure uniform temperature throughout the solution. - By using an ultrasonic level sensor, the level can be measured without contact with the internal solution. - The pump is used for transferring liquid to the next process. - The control panel manages the ON/OFF operation and speed adjustment of the pump and stirrer, as well as displays the liquid level. *For more details, please refer to the PDF document or feel free to contact us.

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[Example] 20L Jacket Tank Mixer with Cart and Stand

A cart with handles makes it easy to move between production equipment! The air motor is designed to be explosion-proof and difficult to ignite!

We would like to introduce a case where we manufactured custom storage and discharge containers at the request of a pharmaceutical manufacturer. This is a jacketed stirring container with a cart, and the air motor is designed to be explosion-proof and difficult to ignite. The cart's basin is equipped with a discharge outlet for draining accumulated liquid during container cleaning. 【Case Overview】 - The contents are heated by the jacket while being mixed by the air motor stirrer. - The air motor is explosion-proof and difficult to ignite. - A full-bore ball valve attached to the drain allows for smooth discharge of the contents. - The cart's basin has a discharge outlet for draining accumulated liquid. - The cart with a handle facilitates easy movement between production equipment. *For more details, please refer to the PDF document or feel free to contact us. *Other cases can be viewed through "PDF Download."

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[Example] Stirring machine, frame, jacketed mixing container

The upper part is equipped with a handle! The frame has handles, movable casters, and mounting brackets for the stirrer.

We would like to introduce a case where we manufactured custom storage and discharge containers at the request of a pharmaceutical manufacturer. Raw materials are loaded through a top-opening lid and discharged from the bottom to the manufacturing equipment at the destination. The frame is equipped with handles, movable casters, and brackets for a stirrer, and at the top, there are temperature sensors and a ferrule for introducing chemicals. 【Case Overview】 ■ A jacket is attached to the bottom container to stir and mix chemicals at a constant temperature. ■ The frame includes handles, movable casters, and brackets for a stirrer. ■ Temperature sensors and a ferrule for introducing chemicals are arranged at the top. *For more details, please refer to the PDF document or feel free to contact us.

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[Example] Pressure-adjustable jacket container with magnetic stirrer

The state inside the container can be checked through the viewing window with a wiper and a lighting light! Introducing examples of pressurized containers.

We would like to introduce a case where a custom pressure vessel was manufactured at the request of a pharmaceutical manufacturer. This vessel is designed to dissolve powders and liquids, degas, and transfer the contents to other equipment. The internal state of the vessel can be checked through a viewing window, which is equipped with a light for illumination and a wiper. 【Case Overview】 - Powder materials are gradually added to the liquid inside the vessel from an eccentric hopper with a butterfly bubble. - The added contents are heated with warm water circulated through a jacket. - The heated contents are mixed using upper and lower stirrers. - Bubbles formed during stirring are degassed under reduced pressure. - The resulting solution is transferred to other equipment through a tube strainer. *For more details, please refer to the PDF document or feel free to contact us. *Other cases can be viewed from the "PDF Download" section.

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[Example] Heluro Open Pressure Vessel with Corner Windows and Legs

Equipped with a viewing window to check the filter's condition! It has a surface treatment to prevent biting.

We would like to introduce a case where we manufactured a custom pressure vessel at the request of a pharmaceutical manufacturer. This is an intermediate container in the injection drug manufacturing process, featuring a filter case that removes impurities from the drug solution. The clamp screw of the ferrule has a surface treatment to prevent galling, and the inner surface is electropolished to avoid contamination from the surface and provide a high level of corrosion resistance. 【Case Overview】 ■ Filter case for removing impurities from the drug solution ■ Equipped with a viewing window to check the condition of the filter ■ The clamp screw of the ferrule has a surface treatment to prevent galling ■ The inner surface is electropolished to avoid contamination from the surface and provide a high level of corrosion resistance *For more details, please refer to the PDF document or feel free to contact us. *Other cases can be viewed from the "PDF Download" section.

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[Example] Open-type pressure vessel with magnetic stirrer and dedicated cart.

The magnetic stirrer is seal-less and insulated from the outside air! It is equipped with small casters for anti-tipping.

We would like to introduce a case where we manufactured a custom pressure vessel at the request of a chemical fiber manufacturer. This is a jacketed stirring vessel with a cart that allows for the introduction of chemicals without exposure to the outside air. After stirring and degassing under reduced pressure, the chemicals are pumped from the bottom of the tank. The cart designed specifically for in-factory equipment has narrow caster widths, and small casters are added for rollover prevention. 【Case Overview】 - Chemicals are introduced without exposure to the outside air, stirred, and after degassing under reduced pressure, the chemicals are pumped from the bottom of the tank. - The chemicals after stirring and degassing are transported to the manufacturing equipment using the cart, and the chemicals are pumped. - The cart designed specifically for in-factory equipment has narrow caster widths, and small casters are added for rollover prevention. *For more details, please refer to the PDF document or feel free to contact us.

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[Example] Open-type pressure vessel with hinge for lid opening and closing

The pressure gauge and safety valve are also made of SUS! The lid can be kept open with a plunger for the stopper!

We would like to introduce a case where we manufactured a custom pressure vessel at the request of a pharmaceutical manufacturer. This is a mobile pressure vessel equipped with an opening and closing assist mechanism, and the pressure gauge and safety valve are also made of SUS (stainless steel). The container lid is equipped with hinges for opening and closing, and it can be kept open with a stopper plunger. 【Case Overview】 ■ Mobile pressure vessel with an opening and closing assist mechanism ■ The container lid has hinges for opening and closing ■ The lid can be kept open with a stopper plunger ■ Swing bolts are used to secure the lid, preventing the loss of removed bolts *For more details, please refer to the PDF document or feel free to contact us.

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[Example] Stainless Steel Cyclone-Type Separated Sealed Container

Air is discharged from the opening of the cyclone lid! Here is an example of a sealed container with a cyclone for small-scale production!

We would like to introduce a case where we manufactured custom storage and discharge containers at the request of a pharmaceutical manufacturer. This is a sealed container with a cyclone used for small-scale production in the manufacturing process, where the pumped-in drug is separated into air and drug in the cyclone section. The container and the cyclone lid are sealed with a silicone rubber packing and catch clips. 【Case Overview】 - The pumped-in drug is separated into air and drug in the cyclone section. - The drug accumulates in the lower receiving container, while the air is discharged through the opening of the cyclone lid. - An exhaust duct is attached to the cyclone opening, leading to an external dust collection device. - The container and the cyclone lid are sealed with a silicone rubber packing and catch clips. *For more details, please refer to the PDF materials or feel free to contact us. *Other cases can be viewed from the "PDF Download" section.

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[Example] Valve, raw material supply hopper container with filter

Equipped with movable casters! Prevents clogging in the piping with an air introduction valve!

We would like to introduce a case where we manufactured custom storage and discharge containers at the request of a pharmaceutical manufacturer. The powder placed in the hopper is supplied through suction while being vibrated by a vibrator. An air introduction valve prevents powder clogging in the piping. [Case Overview] - Powder placed in the hopper is vibrated - Supplied through suction while being vibrated by a vibrator - An air introduction valve prevents powder clogging in the piping - Equipped with movable casters - Includes automatic and manual valves for preventing powder clogging *For more details, please refer to the PDF document or feel free to contact us.

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[Example] Hopper-type container with angle legs, inner container, and split lid.

Space-saving compact angle legs! The container with a rope-attached bottom prevents foreign objects from falling during powder loading!

We would like to introduce a case where we manufactured custom storage and discharge containers at the request of a formulation equipment manufacturer. The container features a split lid with a removable handle and a knocker's receiving seat to prevent powder clogging caused by bridging. The hopper angle is 60°, and the container with a rope bottom prevents foreign objects from falling during powder loading. 【Case Overview】 - A knocker's receiving seat was provided to prevent powder clogging due to bridging. - Compact angle legs for space-saving. - Hopper angle is 60°. - The container with a rope bottom prevents foreign objects from falling during powder loading. - A bag containing powder can be torn while resting on the rope, allowing the contents to be poured into the container. *For more details, please refer to the PDF document or feel free to contact us. *Other cases can be viewed via "PDF Download."

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[Case Study of Stirring Temperature Control Unit] Adopted for heating and stirring liquids.

To ensure smooth discharge of the contents, a single tapered design with the bottom of the container sloping towards the discharge side has been adopted!

We would like to introduce a case where a stainless steel stirring and temperature control unit was adopted for heating and stirring liquids in the chemical industry. The unit heats the liquid using a heater inserted into the jacket section and mixes it with a stirrer installed at the top. A thermometer is attached to allow for temperature monitoring of the liquid inside. Additionally, to ensure smooth discharge of the liquid, a single tapered design is used, with the bottom of the container sloping towards the discharge side. 【Case Overview】 ■ Dimensions: Container inner diameter φ565mm × height H1050mm (excluding stirrer base) ■ Container material: SUS304 ■ Capacity: 150L *For more details, please refer to the PDF document or feel free to contact us.

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【Examples of Stirring Temperature Control Unit】 Adopted for heating and dissolving cosmetic ingredients.

Heating while stirring improves the dissolution efficiency! An insulating cover is used to prevent burns for the operator.

We would like to introduce a case where a stainless steel stirring and temperature control unit was adopted for heating and melting cosmetic raw materials (wax) in the cosmetics industry. This unit heats the silicone oil inside the jacket (outer tank) using a heater attached to the container, warming the contents like a water bath. By installing a lifter under the container, the height can be adjusted to an appropriate level according to the process. 【Case Overview】 ■ Dimensions: Inner diameter φ470mm × Height H965mm (from container bottom to stirrer base) ■ Container Material: SUS304 ■ Capacity: 100L (Effective capacity 82L) ■ Heater Power Supply: 3-phase 200V ■ Operating Temperature: 150℃ *For more details, please refer to the PDF document or feel free to contact us.

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【Examples of Stirring Temperature Control Unit】 Adopted for small-batch production of various solutions.

The stirring method can be changed according to the variety! Tanks with a smaller capacity than the existing ones can be manufactured!

We would like to introduce a case where a stainless steel stirring and temperature control unit was adopted for the small-batch production of various solutions in the chemical industry. The customer was experiencing an increase in small-scale contract production projects, but their existing large production line could not accommodate these demands. In response, we manufactured a tank with a smaller capacity than the existing one. We supported two different installation methods for the stirrer, allowing for changes in stirring methods according to the type of solution. Additionally, we applied a fluororesin coating to prevent high-viscosity liquids from sticking. [Case Overview] ■ Customer Challenges - Want to accommodate small-batch production of various types - Unable to meet demands with the existing large production line ■ Solution - Manufactured a tank with a smaller capacity than the existing one - Supported two installation methods for the stirrer to allow changes in stirring methods according to the type of solution *For more details, please refer to the PDF document or feel free to contact us.

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[Case Study of Stirring Temperature Control Unit] Adopted for stirring liquids containing insoluble powders.

The mixer is designed to minimize air incorporation and utilizes a Bernoulli flow mixer that enables uniform mixing!

We would like to introduce a case where a stainless steel stirring temperature control unit was adopted for stirring liquids containing insoluble powders in the pharmaceutical industry. This is a set of a stirring container and a temperature control unit (hot water circulation device). The hot water produced by the temperature control unit is supplied to the jacket of the stirring container via a heat-resistant hose and a pump, circulating to heat the liquid inside the container. Although this separate type incurs higher initial costs compared to consolidating functions into one unit, it allows the temperature control unit to be used with other containers, which can lead to a reduction in equipment costs in the long run. 【Case Overview】 <Stirring Container> ■ Dimensions: Inner diameter of container φ470mm × Height H1480mm (when stirring machine is installed) ■ Container Material: SUS304 ■ Capacity: 100L ■ Temperature: 133℃ (jacket section) *For more details, please refer to the PDF document or feel free to contact us.

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【Examples of Stirring Temperature Control Unit】Adopted for Wax Melting and Heat Preservation

By installing insulation covers, we enhance heat retention and contribute to preventing burns for workers!

We would like to introduce a case where a stainless steel stirring and temperature control unit was adopted for the melting and heating of wax in the chemical industry. After heating the white solid wax to liquefy it, the unit supplies the wax to the machine that applies it. A heater inserted into the jacket section warms the water in the jacket, heating the contents like a double boiler. The stirring element features anchor wings shaped to fit the container. It forcibly moves the contents from the bottom of the container to the walls, allowing for liquefaction while preventing the wax from sticking. 【Case Overview】 ■ Dimensions: Inner diameter of the container φ565mm × Height H2200mm (when the stirrer is installed) ■ Container Material: SUS304 ■ Capacity: 150L (Effective capacity 125L) ■ Heater Output: 7.5kW ■ Power Supply: 3-phase 200V ■ Temperature: Room temperature to 80℃ *For more details, please refer to the PDF document or feel free to contact us.

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【Examples of Stirring Temperature Control Unit】 Adopted for the production of binder liquid.

The mixer and immersion heater can be installed in the container at the same time! You can stir while heating.

We would like to introduce a case where a stainless steel stirring and temperature control unit was adopted for the production of binder liquids in the chemical industry. To shorten the dissolution time, a submersible heater that can directly heat the liquid instead of using a jacket was employed. The lid features notches for the stirrer, an opening and closing section for the insertion of the submersible heater, an opening and closing section for material addition and internal inspection, and processing for a helix. 【Case Overview】 ■ Dimensions: Inner diameter of container φ565mm × Height H1095mm (excluding stirrer base) ■ Material: SUS304 ■ Capacity: 150L *For more details, please refer to the PDF document or feel free to contact us.

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【Examples of Stirring Temperature Control Unit】 Adopted for cooling and mixing of formulation materials.

The inside of the container can be checked through the viewing window installed on the lid! The inner surface of the container has been electropolished.

We would like to introduce a case where a stainless steel mixing and temperature control unit was adopted for cooling and mixing pharmaceutical formulation materials. This unit stirs while directly cooling the contents with a cooling coil, and the lid and container can be lifted and moved with a lifter even while the stirrer and cooling coil are attached. Additionally, to prevent contamination, two lifters are used: one for clean room applications and another for outdoor use. 【Case Overview】 ■ Dimensions: Container inner diameter φ470mm × height H1395mm (when stirrer is installed) ■ Material: SUS316L ■ Capacity: 60L *For more details, please refer to the PDF document or feel free to contact us.

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【Examples of Stirring Temperature Control Unit】 Adopted for temporary storage and warming of edible oil.

Adopting an ultrasonic level sensor! A unit that combines a container, pump, and control panel on a single cart!

We would like to introduce a case where a stainless steel stirring temperature control unit was adopted for the temporary storage and warming of edible oils in the food industry. An ultrasonic level sensor that can measure levels without contact with the contents is used. The pump is used for transferring liquid to the next process. Hot water is circulated within the jacket of the chiller to maintain the edible oil at a constant temperature. An external temperature sensor is connected to the chiller to manage the temperature of the internal solution, and the stirring machine keeps the contents flowing to achieve a uniform temperature. 【Case Overview】 ■ Dimensions: Container inner diameter φ1000mm × height H1470mm (floor to control panel) ■ Container and cart material: SUS304 ■ Capacity: 400L *For more details, please refer to the PDF document or feel free to contact us.

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【Examples of Stirring Temperature Control Unit】 Adopted for dissolving and degassing powders and liquids.

The inside of the container can be checked through the viewing window installed on the lid! The bubbles generated during stirring are removed by reducing the pressure.

We would like to introduce a case where a stainless steel stirring and temperature control unit was adopted for dissolving and degassing powders and liquids in the pharmaceutical industry. This unit combines a magnetic stirrer, a constant temperature water circulation device, and peripheral equipment in a pressure vessel. Powder materials are gradually added from the upper eccentric hopper into a container filled with liquid, where they are stirred. The added materials are heated and temperature-controlled with warm water circulated through the jacket, mixed with the upper and lower stirrers, and the completed solution is pumped to other equipment through a tube strainer from the bottom valve of the tank. 【Case Overview】 ■ Dimensions: Inner diameter of the container φ396 × height H1680mm (when stirrer is installed) ■ Material: SUS316L ■ Capacity: 30L ■ Pressure resistance: -0.1MPa to 0.18MPa *For more details, please refer to the PDF document or feel free to contact us.

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[Case Study] White Nylon Wheel Container Transport Cart

Adopted by pharmaceutical and food manufacturers! You can choose the material of the casters according to the usage environment.

We would like to introduce a case where the wheel material of a container transport cart was changed from rubber wheels or nylon urethane wheels to white nylon wheels. Regular carts often have wheels that are dark-colored, such as black, which can leave black marks on the floor. However, with white nylon wheels, there are no black marks left on the floor. Additionally, the level of dirt on the wheels is easy to see, allowing for hygienic use. We offer a lineup tailored to the sizes of stainless steel containers made by Nitto Metal Industry, allowing you to choose the material of the casters according to the usage environment. 【Product Specifications】 ■ Cart Material: SUS304 ■ Bolts and Nuts: SUS304 ■ Casters ・Wheel Material: Nylon (White) ・Fitting Material: Stainless Steel or SS (Uni-chrome Plated) *Other cases can be viewed via "PDF Download." *For more details, please refer to the PDF document or feel free to contact us.

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[Case Study] Ball Valve with Scale

Even in processes involving multiple people, work can be carried out without variation! A case study of standardizing intuitive opening and closing operations.

We would like to introduce a case where a pharmaceutical manufacturer adopted a "ball valve with scale." Before the introduction, each operator opened and closed the valve based on their own judgment, resulting in varying degrees of opening among operators. To address this, a manual ball valve was introduced to adjust the liquid volume during the granulation process of the drug, along with a scale plate that indicates the opening angle for standardizing operations. After the introduction, tasks could be clearly specified, such as "60 degrees for 10 seconds," leading to the standardization of operations and improvement in quality. [Case Overview] ■ Challenges before introduction - Operators opened and closed the valve based on their own judgment, resulting in different degrees of opening among operators. ■ After introduction - Tasks could be clearly specified, such as "60 degrees for 10 seconds." - Led to the standardization of operations and improvement in quality. *Other cases can be viewed via "PDF Download." *For more details, please refer to the PDF materials or feel free to contact us.

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[Case Study] Easy-to-Clean Open and Close Lid

For stirring tanks with immersion heaters! A case where the risk of contamination during medium preparation has been reduced.

This is a custom-made example of a lid for a stirring tank used for culture liquid (water + powder) supplied to a pharmaceutical manufacturer. The customer used a standard tapered container and also utilized a standard accessory sealed lid. However, since the lid had no opening, it was necessary to open the lid every time a submersible heater or stirrer was used, which made the work difficult. Therefore, a specification for an easy-to-clean opening and closing lid was adopted. When adding powder, it prevents the powder from scattering, and the stirrer and submersible heater can be used without having to leave the lid open. [Issues] - The customer used a standard tapered container and a standard accessory sealed lid. - Since there is no inlet on the lid, the lid must be removed when adding powdered materials, which causes the powder to scatter as it opens fully. - Because there is no opening in the lid, it is necessary to open the lid every time a submersible heater or stirrer is used, making the work difficult. *Other examples can be viewed via "PDF Download." *For more details, please refer to the PDF document or feel free to contact us.

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[Case Study] Temperature Control Unit with Jacketed Stirring Vessel

Heating by steam is also possible! A case study that adopts the "separate type" to reduce total costs.

This is a custom case of a container capable of stirring 100L of liquid containing insoluble powder delivered to a pharmaceutical manufacturer. When there is a need to heat the inside of the container with warm water and stir, it is often proposed to combine the stirring function and temperature control function into one unit, like the "HU" heater unit. However, in this product, a separate type has been adopted. The temperature control unit is mounted on a cart, making it easy to move to the required process. Although it incurs higher costs compared to an integrated stirring and temperature control container, it can lead to reduced equipment costs in the long term. [Case Overview] - Consists of a jacketed stirring container and a temperature control unit (warm water circulation device). - A manual tank ball valve is used for the outlet. - A Bernoulli flow stirrer is adopted, which is less likely to incorporate air and allows for uniform stirring. - Changing the rotation speed is easy with the standard controller. - Both the stirring container and temperature control unit are equipped with "ECK" insulation covers. *Other cases can be viewed via "PDF Download." *For more details, please refer to the PDF materials or feel free to contact us.

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[Case Study] Nickel Alloy Flanged Open Pressure Vessel

The discharge section uses a tank bottom valve that is less prone to liquid accumulation! A custom-made example of a pressure vessel.

This is a custom-made pressure vessel delivered to a pharmaceutical manufacturer, designed with a focus on acid resistance and made from nickel alloy instead of stainless steel. There was a request for a container that could withstand the use of hydrochloric acid for liquid preparation and pumping, so we manufactured a pressure vessel. It is difficult to prevent corrosion from hydrochloric acid with standard stainless steel like SUS304. Therefore, based on our flange-open pressurized vessel with legs "PCN-O-L-30," we made the contact parts from nickel alloy. 【Case Overview】 - The lid is equipped with a view window (integrated) with a hygienic connection "NMB." - The discharge section uses a tank bottom valve that minimizes liquid accumulation. - The inner surface of the valve is coated with highly corrosion-resistant PFA. - The stirrer has been modified to use nickel alloy for the shaft and stirrer, which are in contact with the liquid, creating an acid-resistant Bernoulli flow stirrer "NTME-A." *Other cases can be viewed via "PDF Download." *For more details, please refer to the PDF materials or feel free to contact us.

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[Case Study] Water Tank for Purified Water Supply

Install a vent pipe on the lid! This water supply and shut-off mechanism is also used in toilet tanks and similar applications.

This is a custom-made case of a tapered stainless steel container used for the storage and supply of purified water delivered to a pharmaceutical manufacturer. The ball tap is equipped with a float ball, which lowers when the water in the tank decreases, automatically starting the water supply. When the water is supplied, the float ball rises and stops the water supply at approximately 100 liters. Additionally, the container adopts a tapered design that slopes towards the outlet, allowing the water to flow out smoothly until the very last drop. [Case Overview] - A stainless steel ball tap is installed for automatic water supply. - The mechanism for water supply and stoppage is also used in toilet tanks, etc. - A level sensor is attached to the helix on the lid for monitoring. - A vent pipe is attached to the lid. - A cheese fitting is attached to the outlet, allowing connection to two pipes. *Other cases can be viewed via "PDF Download." *For more details, please refer to the PDF materials or feel free to contact us.

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[Case Study] Hopper with Corner Windows for Internal Verification

Added a fixing bracket to the side of the container! An example of how it can be mounted on equipment or a frame.

This is a custom-made stainless steel hopper delivered to a pharmaceutical manufacturer, designed to allow internal inspection from the side. It features a vertically elongated hopper with a container-integrated elongated viewing window (a custom product of the square flange viewing window "KNM"). The handle is a round rod handle (sanitary type) that prevents liquids and dirt from accumulating. Typically, the window length is up to 280mm, but to maximize the visible area, the window for this product is 460mm long. 【Case Overview】 ■ Equipped with a container-integrated elongated viewing window ■ The window length is 460mm to maximize the visible area ■ Additional brackets for fixing on the container side ■ The handle is a round rod type that prevents liquids and dirt from accumulating *Other cases can be viewed via "PDF Download." *For more details, please refer to the PDF materials or feel free to contact us.

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[Case Study] All-Stainless Steel Reagent Stand

Design and manufacturing are possible in sizes tailored to the device or contents! Examples made from SUS316L material.

This is a custom-made stainless steel base used for immersing a strip-shaped film in a chemical solution, delivered to a bio-related manufacturer. It is made from SUS316L material, which has excellent chemical resistance. The thin, special strip film is inserted into this base and immersed in a tray containing the chemical solution. Since the film itself has delicate properties, any burrs or sharp edges on the partition plates or base could scratch the film and degrade its quality. Therefore, the surface has been processed to be smooth, eliminating any burrs or edges. 【Case Overview】 ■ The thin, special strip film is inserted into this base and immersed in a tray containing the chemical solution. ■ Numerous slotted plates are attached to prevent the films from coming into contact with each other. ■ The surface has been processed to be smooth, eliminating any burrs or edges. ■ Made from SUS316L material, which has excellent chemical resistance. *Other cases can be viewed via "PDF Download." *For more details, please refer to the PDF materials or feel free to contact us.

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[Case Study] Nickel Alloy Stirring Tank

The mixer is mounted on a dedicated frame with a control panel! Movement and elevation can be performed smoothly.

This is a custom case of containers made of nickel alloy used in the liquid preparation process, delivered to a pharmaceutical manufacturer. The customer requested a stirring tank with acid resistance, and after considering various materials, they decided on nickel alloy. When the stirrer (stirring machine) is not in use, a PTFE cover is placed over the cut-out section to prevent foreign matter contamination. The gasket is made of PTFE, which has excellent chemical resistance. After buff polishing, electro-polishing is applied to remove surface contaminants such as buff dust and oil, improving cleanliness by creating a smooth surface. [Case Overview] - The lid has a cut-out section to allow the stirrer to be used while closed. - The stirrer is mounted on a dedicated frame with a control panel, allowing for smooth movement and elevation. - The gasket is made of PTFE, which has excellent chemical resistance. *Other cases can be viewed via "PDF Download." *For more details, please refer to the PDF document or feel free to contact us.

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[Case Study] Integrated Pressure Tank with Lifting and Lowering Lifter

The lid is equipped with a spring-loaded hinge, making it easy to open and close! An example of reducing the risk of contamination.

This is a custom-made case of a stainless steel pressure vessel used in the production of active pharmaceutical ingredients, combined with a filtration device owned by the customer, delivered to a pharmaceutical manufacturer. Due to the high hygiene grade required for the process, an order was placed to switch from existing resin tanks to stainless steel tanks. The contents of the tank are pressurized and filtered, then filled into a separate receiving tank. By raising the lifter to create a height difference with the receiving tank, the time required for filling can be reduced. 【Case Overview】 - Compared to resin tanks, stainless steel tanks reduce the risk of contamination. - The lid is equipped with spring-loaded hinges for easy opening and closing. - The inner surface of the container is electropolished. - A stainless steel top plate that is resistant to rust is installed so that the entire lifter base can be washed thoroughly. *Other cases can be viewed via "PDF Download." *For more details, please refer to the PDF materials or feel free to contact us.

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[Case Study] Split lid that allows for easy opening and closing.

Custom-made stainless steel products! Examples of preventing foreign matter contamination more effectively.

This is a custom-made split lid (mountain split lid) consisting of two pieces, used for containers that house stirrers supplied to a pharmaceutical manufacturer. The split lid, which prevents debris from entering the container during stirring and allows for easy opening and closing, is well-suited for use with stirrers. The current split lid also seals the mountain part on the side, further preventing foreign substances from mixing in. We also accept orders for shapes tailored to existing equipment and facilities, as well as for original sizes, so please feel free to consult with us. 【Case Overview】 ■ The split lid prevents debris from entering the container during stirring and allows for easy opening and closing, making it compatible with stirrers. ■ The current split lid seals the mountain part on the side, making it possible to further prevent foreign substances from mixing in. *Other cases can be viewed via "PDF Download." *For more details, please refer to the PDF materials or feel free to contact us.

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[Case Study] Foreign Object Receiver (Foreign Object Removal)

Prevent foreign object intrusion as much as possible! We recommend usage according to the rotation speed of the mixer.

This is a custom-made stainless steel product designed to prevent foreign matter contamination in stirrers supplied to pharmaceutical manufacturers. When using a portable stirrer, notches are created in the lid for the shaft to pass through, but these notches become open areas where foreign matter can potentially enter. Therefore, a foreign matter catcher is installed on the shaft of an open-type stirrer, such as a portable (submersible) stirrer, to prevent the intrusion of foreign matter as much as possible. [Case Overview] <Recommended usage based on the rotation speed of the stirrer> ■ At low speeds: Install to catch foreign matter with a plate ■ At high speeds: Install the plate upside down to deflect foreign matter *Other cases can be viewed via "PDF Download." *For more details, please refer to the PDF materials or feel free to contact us.

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[Case Study] Full Fluororesin Coated Tray

Custom case with fluororesin coating! Applied to the outer surface of the tray for corrosion prevention.

This is a custom-made stainless steel tray with a coating on both the inner and outer surfaces to prevent corrosion, delivered to a pharmaceutical manufacturer. One reason for applying a fluororesin coating is to improve chemical resistance. Typically, the coating is applied only to the inner surface that comes into contact with the contents, but in this case, it was also applied to the outer surface for corrosion prevention. Since the entire surface is protected with a fluororesin coating, it can prevent corrosion not only during the use of corrosive chemicals but also during instances of liquid splatter and cleaning processes. [Case Overview] - Coating applied to the outer surface of the tray for corrosion prevention - Prevents corrosion during liquid splatter and cleaning processes, in addition to when chemicals are in use *Other cases can be viewed via "PDF Download." *For more details, please refer to the PDF materials or feel free to contact us.

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[Case Study] Lid-equipped Drip-proof Beaker

We also accept custom manufacturing in shapes that match existing equipment and facilities, as well as in original sizes!

This is a custom-made example of a drip-proof beaker with a specialized lid supplied to a pharmaceutical manufacturer. The "BK-SMA-DP" has a spout that is not horizontal, so the lid was created to match the shape of the spout. The interior surface has been electropolished. Additionally, laser marking has been applied to the side of the beaker for content identification. [Case Summary] - The lid was made to match the shape of the spout since it is not horizontal. - Laser marking for content identification has been applied to the side of the beaker. - The interior surface has been electropolished. *Other examples can be viewed via "PDF Download." *For more details, please refer to the PDF materials or feel free to contact us.

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[Case Study] Waste Liquid Bottom Tapered Square Tank

Easy to integrate into devices with a corner shape, making effective use of space! A case that adopts a single taper shape.

This is a custom-made case of a square stainless steel container used as a waste liquid receiving vessel delivered to a medical supplies manufacturer. It is used as a tank to receive waste liquid from equipment in the manufacturing process and direct it to the waste outlet. Its square shape makes it easy to integrate into equipment and effectively utilize space. Additionally, it adopts a single taper shape with an inclined bottom plate, allowing for piping to be connected to the outlet to completely discharge the waste liquid, and it is equipped with a fixed base (bracket). [Case Overview] - Used as a tank to direct waste liquid to the outlet - Square shape makes it easy to integrate into equipment and effectively utilize space - Adopts a single taper shape with an inclined bottom plate - Piping connected to the outlet to completely discharge waste liquid - Equipped with a fixed base (bracket) *Other cases can be viewed via "PDF Download." *For more details, please refer to the PDF materials or feel free to contact us.

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[Case Study] Installation Stand for Drop Bacteria Culture Medium

Custom orders for increases or decreases in sections are also possible! We will manufacture according to the size of the petri dish.

This is a custom-made stand used to measure airborne bacteria, delivered to a pharmaceutical manufacturer. A Petri dish containing agar medium is placed on the top and left for a certain period. A lid can be placed on the middle section, and since it is made entirely of stainless steel, it is hygienic. Customization options include changing the height, adjusting the diameter of the part where the Petri dish is placed (made to fit the size of the dish), and increasing or decreasing the number of tiers. [Case Overview] - A Petri dish containing agar medium is placed on the top and left for a certain period. - A lid can be placed on the middle section. - The height of the tiers can be changed. - Made entirely of stainless steel, ensuring hygiene. *Other cases can be viewed via "PDF Download." *For more details, please refer to the PDF materials or feel free to contact us.

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[Case Study] Stainless Steel Bottle with QR Code

Instant data management with a barcode reader! Custom sizes can also be produced.

This is a custom-made case of stainless steel bottles that can manage contents, used for weighing, delivered to a pharmaceutical manufacturer. The bottles are straight 316L with a neck finish and feature laser marking, with identification numbers printed on the side of the container, the cap neck, and the clamp band. Stainless steel products made by Nitto Metal Industry can have text, management numbers, company logos, and more printed using laser marking. [Case Overview] - Laser marking applied to straight 316L neck finish bottles - Identification numbers printed on the side of the container, the cap neck, and the clamp band - Two-dimensional codes are also printed on the side of the container and the cap neck, allowing for instant data management with a barcode reader - Text, management numbers, company logos, and more can be printed using laser marking *Other cases can be viewed via "PDF Download." *For more details, please refer to the PDF materials or feel free to contact us.

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[Case Study] Bottom Valve for Two-Way Discharge Tank

A diaphragm valve with excellent discharge and stirring properties! Leave custom stainless steel products to us.

This is a custom case of a diaphragm-type tank bottom valve used for liquid discharge, delivered to a pharmaceutical manufacturer. Typically, the discharge outlet is only in one direction, but since the customer requires discharge in two directions, this valve is designed to allow discharge in both directions. It is a diaphragm valve that excels in discharge and agitation, directly mounted on the bottom of the container. By closing one direction with a cap or similar, it can also be used as a one-direction valve. 【Case Overview】 ■ Can discharge in two directions ■ Diaphragm valve that excels in discharge and agitation ■ Directly mounted on the bottom of the container ■ Can be used as a one-direction valve by closing one direction with a cap or similar *Other cases can be viewed via "PDF Download." *For more details, please refer to the PDF materials or feel free to contact us.

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[Case Study] Autoclave Basket for Pipettes

It is possible to design and manufacture in sizes that match the device and the items to be inserted! Burrs and protrusions in each part have been eliminated.

This is a custom-made stainless steel basket used for disinfecting pipettes, delivered to a pharmaceutical manufacturer. It is made entirely of stainless steel and is manufactured to the size of the pipettes owned by the user. It features a simple locking mechanism that prevents the lid from opening during autoclave loading and unloading, ensuring that the pipettes do not fall. Additionally, it is designed for use in a clean room, eliminating any burrs or protrusions from each part. [Case Overview] - Manufactured to the size of the pipettes owned by the user - Made entirely of stainless steel - Designed for use in a clean room, eliminating burrs and protrusions from each part - Features a simple locking mechanism to prevent pipettes from falling when the lid opens and closes during autoclave loading and unloading *Other cases can be viewed via "PDF Download." *For more details, please refer to the PDF materials or feel free to contact us.

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[Case Study] Slide Specification Cart

Adoption of white wheels (made of nylon)! A case where the rising part of the cart is only half.

This is a custom-made stainless steel cart used for transporting stainless steel tanks delivered to a pharmaceutical manufacturer. The customer originally used a cart with non-white urethane wheels and requested white wheels. Additionally, it was difficult to lift the tank off the cart when transferring it to a pallet. Therefore, we adopted white wheels (made of nylon) so that the tank could be transferred by sliding it without lifting it. [Customer Requests and Issues] ■ Requested white wheels (originally used a cart with non-white urethane wheels) ■ It was difficult to lift the tank off the cart when transferring it to a pallet. *Other examples can be viewed via "PDF Download." *For more details, please refer to the PDF materials or feel free to contact us.

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[Example] 50ml sample bottle

A case of producing stainless steel bottles suitable for the storage and transportation of hazardous chemicals and important reagents!

We would like to introduce a case where we custom-made a 50ml sample bottle and delivered it to a pharmaceutical manufacturer. This product, with a capacity of 50ml, is suitable for storing a small quantity of various samples. The cap is hexagonal for easy manual tightening and torque management, and it is made entirely of stainless steel, making it resistant to breakage, heat, and impact, unlike glass bottles. 【Features】 - With a capacity of 50ml, it is suitable for storing a small quantity of various samples. - The cap is hexagonal for easy manual tightening and torque management. - Made entirely of stainless steel, it is resistant to breakage, heat, and impact like glass bottles. - Suitable for storing and transporting hazardous chemicals and important reagents. *For more details, please refer to the PDF document or feel free to contact us. *Other cases can be viewed from the "PDF Download" section.

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[Example] 10L Liquid Storage Corner Tank

Excellent corrosion resistance with SUS316L, featuring an electropolished interior! The outlet is a Heller type, allowing for airtight storage.

We would like to introduce a case where we custom-made a "10L Liquid Storage Square Tank" and delivered it to a pharmaceutical manufacturer. This product is a square stainless steel container used for liquid storage, designed to utilize storage space efficiently by being square-shaped, with handles that do not extend beyond the width of the container. To facilitate easy liquid discharge, the outlet is designed in a hopper shape. 【Product Overview】 ■ Designed in a square shape to utilize storage space efficiently ■ Handles are designed not to extend beyond the width of the container ■ Outlet is in a hopper shape for easy liquid discharge ■ The discharge outlet is a helical design, allowing for airtight storage ■ Made of SUS316L with excellent corrosion resistance and an electropolished interior *For more details, please refer to the PDF document or feel free to contact us. *Other cases can be viewed via "PDF Download."

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[Example] Stainless steel cart with HEPA unit

Used in the manufacturing process of sterile injectable preparations! Can be moved while maintaining positive pressure protection with clean air.

We would like to introduce a custom-made case of the "Stainless Steel Cart with HEPA Unit" delivered to a pharmaceutical manufacturer. This product is battery-operated and has the advantage of being able to move while maintaining positive pressure protection with clean air, making it suitable for transporting products filled in a sterile environment in a sterile manner. Additionally, it is designed to allow height adjustment for storing vials in a multi-stage freeze dryer. 【Features】 ■ Used in the manufacturing process of sterile injectable products ■ Battery-operated ■ Equipped with a digital differential pressure gauge to monitor positive pressure levels ■ Height adjustable for storage in a multi-stage freeze dryer *For more details, please refer to the PDF document or feel free to contact us. *Other cases can be viewed via "PDF Download."

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[Example] 30ml Helur-style small container

Used for sampling! The Heller gasket is made of PTFE, which has excellent chemical resistance.

We would like to introduce a case of a custom-made stainless steel container (bottle) used for sampling. The "30ml Heller-style small container" is a sampling container for quality verification during the production process. With a capacity of 30ml, it is suitable for storing small quantities of various samples. Due to the heavy upper part with the cap Heller and Heller clamp, the bottom of the container has been made larger and heavier to improve stability and prevent tipping. 【Features】 ■ With a small capacity of 30ml, it is suitable for storing small quantities of various samples. ■ Heller structure allows for easy disassembly and cleaning. ■ The bottom of the container is larger and heavier to enhance stability and prevent tipping. ■ The Heller gasket is made of PTFE, which has excellent chemical resistance. *For more details, please refer to the PDF document or feel free to contact us. *Other cases can be viewed from the "PDF Download" section.

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[Example] 100ml Pressure Container Helical Type

Used for the storage of reagents and for pumping! The outer dimensions of the container's bottom are made larger and heavier to prevent tipping over!

We would like to introduce a case of custom-made stainless steel containers (bottles) used for the storage and pumping of delivery reagents. The liquid contact parts of the "100ml Pressure Container Helical Type" are all subjected to high-quality electropolishing, and the gasket is made of silicone rubber compliant with food sanitation laws. Due to the heavy upper part with the cap helical, helical clamp, and fittings, the outer dimensions of the container's bottom are made larger and heavier to prevent tipping. 【Features】 ■ The cap helical comes in two types: for storage and for pumping - Storage: Equipped with a handle for easy carrying - Pumping: Uses a φ8mm PFA tube attached to the push connector ■ All liquid contact parts are subjected to high-quality electropolishing ■ The gasket is made of silicone rubber compliant with food sanitation laws *For more details, please refer to the PDF document or feel free to contact us. *Other cases can be viewed from the "PDF Download" section.

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[Example] 1L Long-term Storage Container

For long-term storage of samples and observation of changes in specimens over time! You can manage the validation of containers.

We would like to introduce a case where we custom-manufactured a 1L long-term storage container for a pharmaceutical manufacturer. The wetted parts are made of SUS316L, which has excellent corrosion resistance, pitting resistance, and intergranular corrosion resistance. The interior surface has been electropolished to enhance corrosion resistance. Numbers and other information are printed using laser marking, allowing for validation management of the container. 【Features】 ■ Used for long-term storage of samples and observation of sample aging changes ■ Wetted parts are made of SUS316L, which has excellent corrosion resistance, pitting resistance, and intergranular corrosion resistance ■ The interior surface has been electropolished to enhance corrosion resistance ■ A T-shaped handle is attached to the lid (cap hurl) ■ Numbers and other information are printed using laser marking * For more details, please refer to the PDF document or feel free to contact us. * Other cases can be viewed from the "PDF Download" section.

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  • 大型品の切削や低コストな複合加工に。ロボットシステムの資料進呈

    大型品の切削や低コストな複合加工に。ロボットシステムの資料進呈

  • ケーブルマーキングや銘板などに! 耐水性 耐薬性 耐熱性 耐擦過性 ブラザー独自構造のラミネートラベル 実物ラベル サンプルプレゼント!
  • 義務化された熱中症対策に取り組む製造現場、工場、物流倉庫へ 排気熱風なく※室温-4.1℃の冷風を 工事不要で暑さ対策 気化式スポットクーラー Pure Drive ピュアドライブ ※環境条件…室温35℃/湿度50%/風量「中」
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