MONOVATE(旧：日東金属工業) List of Products and Services

We would like to introduce a case of a custom-made stainless steel container used to create a coating agent for coating the surfaces of tablets and other items. The lid of the "200L Liquid Preparation Tank" can be removed in halves, making it easier to load materials and check the interior. Additionally, the interior has been electropolished to enhance cleanliness. Furthermore, a jacket for heating or cooling the contents has been installed. 【Features】 ■ The lid can be removed in halves, making it easy to load materials and check the interior. ■ The interior has been electropolished to improve cleanliness. ■ A jacket for heating or cooling the contents has been installed. ■ A tank bottom valve that allows for smooth discharge without liquid residue is used at the outlet. ■ Numbers and other markings are applied to the lid and body for validation management. *For more details, please refer to the PDF document or feel free to contact us. *Other cases can be viewed from the "PDF Download" section.

We would like to introduce a case where we custom-made a "Heller-type pressure vessel with mixer and lifter" and delivered it to a pharmaceutical manufacturer. We adopted a magnetic stirrer (mixer) that allows for mixing under pressure (in a sealed environment). The container is equipped with brackets and casters, allowing for movement with the lifter and the casters. 【Features】 ■ Adoption of a magnetic stirrer (mixer) ■ Mixing while cooling the contents with a cooling coil ■ Brackets are attached to the lid ■ A tank bottom valve is used to ensure smooth discharge of contents without residue ■ When checking the condition inside the container, a viewing window and flashlight are used *For more details, please refer to the PDF document or feel free to contact us. *Other cases can be viewed from the "PDF Download" section.

We would like to introduce a case where we custom-made a "pure water storage container" and delivered it to a traditional Chinese medicine manufacturing company. This product injects a certain amount of purified pure water using an ultrasonic level gauge, and during storage, it suppresses bacterial growth with a UV sterilization lamp. The next process is controlled by an electromagnetic valve for discharge, and during discharge, air is introduced through an external air intake valve with a filter. 【Features】 - Injects a certain amount of purified pure water using an ultrasonic level gauge - Suppresses bacterial growth during storage with a UV sterilization lamp - The content volume can be checked with a Teflon tube level gauge - A control panel is mounted on the side of the container - Adopts an easy-to-open catch-clip type sealed container *For more details, please refer to the PDF document or feel free to contact us. *Other cases can be viewed from "PDF Download."

We would like to introduce a case where we manufactured a custom-made "sanitary bat" and delivered it to a pharmaceutical manufacturer. All corners are rounded, making it easy to work with and clean. It is made of SUS316L, a stainless steel with excellent corrosion resistance, and the interior has been electropolished. The edges have no rolled or folded seams, eliminating dead spaces where foreign substances or powders can accumulate, making it very hygienic. 【Features】 ■ Made of SUS316L, a stainless steel with excellent corrosion resistance ■ Interior is electropolished ■ All corners are rounded, making it easy to work with and clean ■ No rolled or folded seams at the edges ■ No dead spaces for foreign substances or powders to accumulate, making it very hygienic * For more details, please refer to the PDF document or feel free to contact us. * Other cases can be viewed from the "PDF Download" section.

We would like to introduce a case of a custom-made wrench socket for clamp bands. This product is used by inserting the wing nut of the clamp band into the groove on the surface after attaching the socket to a torque wrench. By setting the tightening torque with a digital torque wrench, it is possible to prevent variations due to individual differences. This is a product you would want to have as a set when filling hazardous material transport containers. 【Features】 ■ Tighten the Heller clamp band while measuring torque ■ Prevent variations due to individual differences by setting the tightening torque ■ A product you would want to have as a set when filling hazardous material transport containers * For more details, please refer to the PDF document or feel free to contact us. * Other cases can be viewed from the "PDF Download" section.

We would like to introduce a case where we custom-manufactured a stainless steel cart and delivered it to a pharmaceutical manufacturer's research laboratory. The cart is designed to be inserted into chambers and benches installed in the laboratory, allowing for the movement and exchange of multiple chambers of the same size while keeping the test materials on them. It is manufactured to fit the sizes of the chambers and benches. 【Features】 - Used in combination with raft chambers (critical exhaust devices) and clean benches (sterile benches) - Allows for the movement and exchange of multiple chambers of the same size while keeping the test materials on them - Manufactured to fit the sizes of the chambers and benches *For more details, please refer to the PDF document or feel free to contact us. *Other cases can be viewed from the "PDF Download" section.

Here is an example of a custom-made "Sterilization Box with a Perforated Plate Structure." The top cover features a ring-shaped knob and is secured to the case with a slide lock mechanism. By removing the front shutter, the contents can be discharged. Once the front shutter is removed and the top cover is taken off, cleaning the interior becomes easy. 【Features】 ■ Full perforated plate structure ■ The top cover is secured to the case with a slide lock mechanism ■ The top cover has a ring-shaped knob ■ The contents can be discharged by removing the front shutter ■ Removing the front shutter and taking off the top cover allows for easy cleaning of the interior *For more details, please refer to the PDF document or feel free to contact us. *Other examples can be viewed from the "PDF Download" section.

We would like to introduce a case where we custom-made an all-stainless steel cart for use in a clean room and delivered it to a pharmaceutical manufacturer. This product is capable of steam sterilization using an autoclave, and the edges of the cargo deck are raised by bending. To prevent impact during contact, silicone rubber pads are attached to the four corners of the cargo deck. 【Features】 ■ Capable of steam sterilization using an autoclave ■ Wheels can be locked during loading and unloading ■ The foot brake is equipped with a silicone tube for noise reduction ■ The underside of the cargo area is reinforced for load-bearing ■ The height from the floor to the handle is 850mm * For more details, please refer to the PDF document or feel free to contact us. * Other cases can be viewed from the "PDF Download" section.

We would like to introduce a case where we custom-made an "all stainless steel pump bottle" and delivered it to a pharmaceutical manufacturer. The discharge can be in spray or liquid form, and since it is made of stainless steel, both the container and pump can be steam sterilized. It is fully disassemblable and has excellent cleanability. No leaching of environmental hormones from the material has been confirmed. 【Features】 ■ Designed for use with alcohol ■ Both the container and pump can be steam sterilized due to stainless steel construction ■ Discharge can be in spray or liquid form ■ Excellent cleanability ■ No leaching of environmental hormones from the material has been confirmed *For more details, please refer to the PDF document or feel free to contact us. *Other cases can be viewed via "PDF Download."

We would like to introduce a case where we custom-made a "drip-proof beaker" for liquid dispensing and delivered it to a food manufacturer. Designed and manufactured in a capacity (10L) that is not available in the standard lineup. It can pour various liquids, from thin to highly viscous, without causing drips. When pouring raw materials or chemicals into large tanks, it allows for work to be done without soiling clothing or the surrounding area. 【Features】 ■ Can pour various liquids without causing drips ■ Allows for work to be done without soiling clothing or the surrounding area ■ The welded parts of the handle are fully welded with no gaps ■ The rim of the container is designed with a sanitary specification without any folds ■ The handle is a pipe handle that makes it easy to apply force when lifting *For more details, please refer to the PDF document or feel free to contact us. *Other cases can be viewed from the "PDF Download" section.

We would like to introduce a case where a "stainless steel container pump unit" used as a temporary receptacle for edible oil was custom-made and delivered to a food manufacturer. A stirring machine, pump, and level sensor were installed in a 400L stainless steel jacketed container. An external temperature sensor was connected to a temperature control device to manage the temperature of the internal solution, and the stirring machine circulates the internal solution to achieve a uniform temperature. 【Features】 ■ The temperature control device circulates warm water in the jacket to keep the edible oil at a constant temperature. ■ An ultrasonic level sensor is used, allowing level measurement without contact with the contents. ■ The pump is used for transferring liquid to the next process. ■ The control panel manages the ON/OFF of the pump and stirring machine, adjusts speed, and displays the liquid level. ■ To facilitate mobility, the container, pump, and control panel are mounted on a single cart. *For more details, please refer to the PDF document or feel free to contact us. *Other cases can be viewed from the "PDF Download" section.

We would like to introduce a case where we custom-manufactured a "single taper type container" and delivered it to a beverage manufacturer. A ring was welded to the skirt part of the single taper type sealed container "KTT-CTH." It is designed to be stackable when empty. The single taper type container has a bottom that slopes towards the discharge outlet, making it suitable for storing and discharging liquids. The lid is equipped with a 1.5S helix. 【Features】 ■ Designed to be stackable when empty ■ Suitable for space-saving during container storage ■ Stainless container suitable for storing and discharging liquids ■ The lid is equipped with a 1.5S helix *For more details, please refer to the PDF document or feel free to contact us. *Other cases can be viewed from the "PDF Download" section.

We would like to introduce a case where we custom-made a "single taper jacket container" with a focus on cleanability and delivered it to a food additive manufacturer. In traditional cylindrical hoppers, washing the bottom of the tank after work would allow water to enter the gaps, raising hygiene concerns. To address this, we changed the hopper to a square rod design to minimize the accumulation of water and dirt, making it easier to wipe down and dry after cleaning. The bottom of the inner container is sloped towards the discharge direction, allowing the contents to be smoothly discharged to the next process. 【Features】 - The bottom of the inner container is sloped towards the discharge direction, enabling smooth discharge of the contents to the next process. - A card holder (card case) is attached to the side of the container for inserting cards that identify the process or contents. - Jacket type that allows water to flow over the outer layer for temperature control. *For more details, please refer to the PDF document or feel free to contact us. *Other cases can be viewed from the "PDF Download" section.

We would like to introduce a case where we custom-made a "stainless steel container with a hook lid" for the storage of raw materials and delivered it to a food manufacturer. With a standard lid, it was not possible to hook the lid onto the container, requiring it to be placed directly on the floor or table, which posed hygiene issues. Therefore, we customized the lid by attaching a hook on the inside, allowing it to be hooked onto the edge of the container. Since the lid and hook are fully welded, there is no risk of dirt or liquid entering. 【Features】 ■ Designed with a hook on the inside of the lid to allow it to be hooked onto the edge of the container ■ The lid and hook are fully welded, preventing dirt or liquid from entering ■ Adopted by users concerned about contamination *For more details, please refer to the PDF document or feel free to contact us. *Other cases can be viewed via "PDF Download."

We would like to introduce a case where we custom-made a "sanitary container with side acrylic windows" and delivered it to a food equipment manufacturer. There was a request to make the window as large as possible for an exhibition, so we produced a container with a large window. It features a sanitary design with the edge wrapping and handles fully welded. Depending on what is placed inside, it is possible to attach a window with a wide visible area. 【Features】 ■ Produced a container with a large window ■ Sanitary design with fully welded edge wrapping and handles ■ The window is attached with bolts around the body where holes are made ■ Depending on what is placed inside, it is possible to attach a window with a wide visible area * For more details, please refer to the PDF document or feel free to contact us. * Other cases can be viewed from the "PDF Download" section.

We would like to introduce a case where we custom-made a "hopper with a workbench" and delivered it to a food manufacturer. To make it easier for women to work, the height of the workbench is kept within 800mm, and the container is designed to have a capacity of 150L. The cover lid can be opened and closed halfway, preventing dust from rising and foreign substances from mixing in during loading. 【Features】 ■ The height of the workbench is kept within 800mm for ease of use by women. ■ The container is designed to have a capacity of 150L. ■ The cover lid can be opened and closed halfway. ■ Prevents dust from rising and foreign substances from mixing in during loading. * For more details, please refer to the PDF document or feel free to contact us. * Other cases can be viewed from the "PDF Download" section.

We would like to introduce a case where we custom-made a "stirring temperature control unit with safety sensors" and delivered it to the food industry. The customer requested "safety measures for the stirrer" and "to secure sufficient input space on the lid." In response, we designed it with a grid mesh at the input to prevent hands from touching the rotating stirring element. The upper part of the inner tank was designed to be conical, providing a wider input opening. 【Features】 ■ Stirring temperature control unit used for mixing seasoning liquids ■ The stirrer is a high-power model tailored to the contents, with adjustable rotation speed and other controls via the control panel ■ The shaft and stirring element are integrated for easy cleaning (fully welded with no gaps) * For more details, please refer to the PDF document or feel free to contact us. * Other cases can be viewed from "PDF Download."

We would like to introduce a case where a custom-made "Powder Measurement and Inversion Feeding Unit" was delivered to the food industry. This set includes a hopper with a dust collection hood, a dust collector, a receiving container, a scale, a cart, a lid for inversion feeding, and a lifter. The dust collection hood is connected to the dust collector to capture the dust that rises during powder feeding. The hopper and receiving container are connected with a polyester chute (fabric), and a stainless steel cover and tray are installed on the top of the scale. There is an air inlet at the bottom of the receiving container for inversion feeding. 【Usage Instructions】 ■ Feed materials into the hopper with the dust collection hood. ■ Measure the materials accumulated in the receiving container using the scale installed underneath the container, then store them. ■ Replace the lid of the receiving container with the lid for inversion feeding (with valve). ■ Use the lifter to invert the receiving container and feed the materials into the sifter. *For more details, please refer to the PDF document or feel free to contact us. *Other cases can be viewed from "PDF Download."

We would like to introduce a case where we custom-made a "cream transfer ladle" and delivered it to a cosmetics and bath product manufacturer. The customer was concerned about issues such as "vulnerability to impact" and "difficulty in holding the handle." In response, we increased the thickness of the ladle's board and added a reinforcement plate at the base of the handle to enhance impact resistance. We also changed the handle from a round pipe to a square pipe, making it less slippery even with a longer handle. 【Features】 ■ Increased the thickness of the ladle's board and added a reinforcement plate at the base of the handle to enhance impact resistance. ■ Changed the handle from a round pipe to a square pipe, making it less slippery even with a longer handle. ■ Positioned the spout in the opposite direction to avoid obstruction. *For more details, please refer to the PDF document or feel free to contact us. *Other cases can be viewed from the "PDF Download" section.

We would like to introduce a case where we custom-made a "stainless steel ladle with fluororesin coating" and delivered it to a cosmetics manufacturer. In this instance, we provided a sample plate in advance, allowing the customer to confirm the effectiveness of the coating before production. Compared to the surface of stainless steel, the coated surface has improved slip properties, making it easier for sticky contents to flow. 【Features】 ■ Fluororesin coating applied to the cup part of the ladle ■ The handle is left uncoated to prevent peeling of the coating ■ The coated surface has improved slip properties compared to the stainless steel surface ■ It has the effect of allowing even sticky contents to flow more easily * For more details, please refer to the PDF document or feel free to contact us. * Other cases can be viewed from the "PDF Download" section.

We would like to introduce a case where we custom-made a "silicone rubber heater" and delivered it to a cosmetics manufacturer. It was manufactured to fit a stainless steel container with an inner diameter of φ430mm (capacity 65L). Due to its excellent thermal conductivity, it wraps directly around the container, allowing for faster heating to the desired temperature and can be used not only for heating purposes but also for insulation. 【Features】 ■ Custom-made to fit a stainless steel container with an inner diameter of φ430mm (capacity 65L) ■ Heats the contents for easy extraction by liquefying them ■ Excellent thermal conductivity as it wraps directly around the container ■ Usable for both heating and insulation purposes *For more details, please refer to the PDF document or feel free to contact us. *Other cases can be viewed via "PDF Download."

We would like to introduce a case where we custom-made a "stainless steel container with a heater" and delivered it to the cosmetics industry. By heating the contents while stirring, we improved efficiency for materials that are difficult to dissolve. Since the outer surface of the container becomes hot, we adopted an insulation cover to prevent burns for the operators. 【Features】 ■ Capable of heating contents up to 150°C ■ Insulation cover adopted to prevent burns for operators due to the high temperature of the container's outer surface ■ Reduces the introduction and maintenance costs of pumps ■ Height can be adjusted according to the process * For more details, please refer to the PDF materials or feel free to contact us. * Other cases can be viewed via "PDF Download."

We would like to introduce a case where we custom-made a "container with a seal attachment base" and delivered it to a food manufacturing company. The seal base has a fluororesin coating on the surface where the label is applied. Since there is no adhesive residue and it can be peeled off, it prevents foreign matter contamination from adhesives and similar substances. Additionally, in the standard configuration, the clips interfere with stacking on the bottom of the container, so we have adjusted the position of the clips to allow for stacking. 【Features】 ■ Seal base: The surface for label application has a fluororesin coating ■ Lid with dowels: The top surface of the lid is processed with dowels (protrusions) ■ Hook for clips: Designed to allow stacking ■ Tapered shape: Can be nested for storage when empty ■ Round rod handle: Easy to clean as dirt and liquids do not enter *For more details, please refer to the PDF document or feel free to contact us. *Other cases can be viewed from "PDF Download."

We would like to introduce a case where we custom-made an "all stainless steel cleaning basket" and delivered it to a food manufacturer. To match the shape of the parts to be placed inside, we changed the shape of the basket to both rectangular and round. Additionally, to prevent it from resting directly on the bottom of the cleaning tank, we installed legs at the bottom to elevate it. Furthermore, to facilitate transportation and retrieval after cleaning, we added handles to the top of the basket. 【Features】 ■ The shape of the basket is changed to rectangular and round to match the shape of the parts. ■ Legs are installed at the bottom to elevate it and prevent it from resting directly on the surface. ■ Handles are attached to the top of the basket. ■ Made of SUS316L using φ6mm round bars. * For more details, please refer to the PDF document or feel free to contact us. * Other cases can be viewed via "PDF Download."

We would like to introduce a case where we custom-made a "plate-type jacket container" and delivered it to a food manufacturer. After adding solid materials and dissolving them with the heat from the jacket, powdered materials are added and mixed. The mixed and dissolved materials are discharged from the tank bottom valve attached to the bottom of the container. Additionally, the stirrer is mounted on a movable stirrer lifter so that it can be used with multiple containers, and the lifting of the lifter is driven by a hydraulic system operated by a foot pedal lever. 【Features】 ■ Solid materials are added and dissolved with the heat from the jacket, followed by the addition and mixing of powdered materials. ■ The mixed and dissolved materials are discharged from the tank bottom valve attached to the bottom of the container. ■ The tank bottom valve is a sanitary type diaphragm valve that can be disassembled for cleaning. ■ Mounted on a movable stirrer lifter for use with multiple containers. ■ The stirrer is equipped with an inverter to allow for changes in rotation speed depending on the materials used. *For more details, please refer to the PDF document or feel free to contact us. *Other cases can be viewed from the "PDF Download" section.

We would like to introduce a case where we custom-made a "Cyclone Sealed Container" and delivered it to a food machinery manufacturer. This container is used to feed materials that are transported with air into the manufacturing machine, separating the air from the materials during the feeding process. The air is exhausted through the perforated holes. The separated materials fall into the manufacturing machine from the lower discharge section of the hopper, which is shaped to match the inlet of the manufacturing machine. 【Features】 ■ Used to feed only the materials transported with air into the manufacturing machine ■ Separates air from materials during feeding, with air exhausted through perforated holes ■ Separated materials fall into the manufacturing machine from the lower discharge section of the hopper ■ The lower discharge section of the hopper is shaped to match the inlet of the manufacturing machine * For more details, please refer to the PDF document or feel free to contact us. * Other cases can be viewed from the "PDF Download" section.

We would like to introduce a case where we custom-made a "Raw Material Input Hopper" and delivered it to a food manufacturing company. The interior is coated with fluororesin to improve cleanliness and sliding properties. To prevent raw materials from remaining, a knocker is installed at the bottom of the hopper. The lid features an easy-to-open and close design for simple input and inspection of contents. 【Features】 ■ Used for raw material input in the craft beer production process ■ Interior coated with fluororesin to enhance cleanliness and sliding properties ■ A knocker is installed at the bottom of the hopper to prevent raw material residue ■ The lid is designed for easy opening and closing for input and inspection of contents *For more details, please refer to the PDF document or feel free to contact us. *Other cases can be viewed from the "PDF Download" section.

We would like to introduce a case where we custom-made a "high-viscosity liquid storage and discharge container" and delivered it to a food additive manufacturer. The container features a sloped bottom towards the discharge direction, allowing for smooth discharge of the contents to the next process. However, the existing standard products were unable to discharge high-viscosity liquids smoothly. Therefore, we designed and manufactured the bottom slope of the tapered container to be steeper than that of standard products. This modification enabled smooth discharge of high-viscosity contents to the next process. 【Features】 - The side of the container is equipped with a card holder (card case) for inserting cards to identify processes and contents. - The skirt has been changed to a square bar to reduce dirt accumulation, making it easy to wipe and dry after cleaning. - The handle is welded without gaps, ensuring a sanitary design that prevents dirt from entering. *For more details, please refer to the PDF document or feel free to contact us. *Other cases can be viewed via "PDF Download."

Recently, we have seen an increase in inquiries from customers dealing with slurries. Here, slurry refers to a mixture of raw material pastes, particles, or powders combined with liquids such as water or solvents. For example, many customers face challenges in the mixing and storage processes with viscous slurries where binders are dissolved, or slurries with heavy, easily settling particles. In this document, we will introduce the products from our company that served as the basis for our proposals among the examples of stainless steel tanks we have suggested as slurry tanks. At MONOVATE, we customize these products by combining them with the customers' challenges, requirements, and the properties of the contents, offering tailor-made slurry tanks for each project.

When we hear from customers about their challenges regarding the introduction or updating of equipment, we sometimes receive inquiries about improving losses and yield rates. The equipment we provide can be customized from a single unit, so we make proposals to add or change components and modify designs based on the information we receive. While our proposals vary depending on the conditions of the workspace and the nature of the work, this document focuses on two processes: "input" and "output," and introduces customizations that have led to improvements in losses and yield rates, based on actual implementations.

Back pain accounts for 60% of what is commonly referred to as "occupational diseases." Preventive measures against back pain are essential for achieving a safe working environment. Many of the stainless steel tanks and peripheral equipment we handle are sized and weighted to be just manageable by human power. There is a risk of placing a significant burden on the body by accumulating tasks that feel like "it's tough on the back, but I can manage with a little extra effort." That said, it may be difficult to imagine what kind of design can reduce this burden. Therefore, in this document, we will introduce products that our company, as a manufacturer, has developed to alleviate the burden on the back during daily operations, as well as examples of custom solutions that have been adopted by our customers.

We are MONOVATE Co., Ltd., a manufacturer of stainless steel tanks and mixing equipment. In this PDF document, we introduce some of the custom-made examples that have been adopted by customers in the pharmaceutical industry. At MONOVATE, we can not only propose tanks of pharmaceutical-grade quality but also respond to requests such as "I want a stainless steel tank made in Japan" and "I would like to request the design of tanks and equipment." Please feel free to consult with us first.

We are MONOVATE Co., Ltd., a manufacturer of stainless steel tanks and mixing equipment. In this PDF document, we introduce some of the custom-made examples that have been adopted by customers in the food industry. At MONOVATE, we can not only propose tanks of food-grade quality but also respond to requests such as "I want a Japanese-made stainless steel tank" or "I would like to request the design of tanks and equipment." Please feel free to consult with us first.

We are MONOVATE Co., Ltd., a manufacturer of stainless steel tanks and mixing equipment. In this PDF document, we introduce some of the custom-made examples that have been adopted by customers in the chemical industry. Please feel free to contact us for inquiries.

This is a customized product based on the requests "The existing glass filtration device does not have enough capacity" and "I want to use a handheld poly bottle for collecting the filtrate." It can perform suction filtration of about 2 liters at a time. Application: Filtration of ceramic raw materials. Although it is larger than typical glass laboratory filters, it is made of sturdy stainless steel, allowing for safe handling. Reinforcements have been added to the bottom of the container to prevent tipping.

This is a PDF document summarizing six customization cases of filtration containers produced by the stainless steel container manufacturer MONOVATE.

This is an interview case study of a dairy product manufacturer that switched from stainless steel piping to PFA sanitary piping. We achieved improvements in the long-standing issue of "cleanability of piping" in cheese production with piping fittings made of fluororesin (PFA). At MONOVATE, we propose a fully customized specification that perfectly fits the manufacturing line, including: - Changing the long piping sections to SUS material at the heel section to ensure strength - Using reducers at the connection points of different diameter pipes We have received feedback such as "the issue of raw material loss has dramatically improved" and "there's no going back to the previous piping."

Manufacturers of food, cosmetics, and pharmaceuticals that had been relying on manual stirring have improved productivity, quality, and working conditions by introducing MONOVATE's stirring unit (stirring machine + stainless steel tank). We will clearly present how five companies solved common challenges such as "inconsistent mixing," "heavy labor," and "quality reproducibility" through their implementation stories.