IZUSHI Product Lineup

Roller burnishing is a processing method that smooths and levels the surface after cutting by using rollers. It levels the surface by pressing down the protrusions and raising the recesses, thereby improving surface roughness. Additionally, since there are no chips produced, it reduces the costs and effort involved in processing. 【Features】 High-precision surface finishing can be achieved in a short time. With roller burnishing, it is possible to aim for a surface roughness of less than Rz1.0μm. Productivity is improved compared to conventional grinding and polishing processes. The ECOROLL burnishing tool can be used on composite lathes and machining centers, allowing for process consolidation. We can also flexibly accommodate special products! For more details, please download the catalog or feel free to contact us.

Deep rolling processing smooths the metal surface using a specialized rolling tool while applying pressure, achieving excellent surface roughness and strength. 【Features】 By generating compressive residual stress on the surface, fatigue strength is improved, and the risk of cracking and deformation is reduced. Compared to conventional shot peening and nitriding processes, it can be integrated as a single process in machining, allowing for process consolidation. The ECOROLL vanishing tool can be used on general lathes or multi-tasking lathes. We can flexibly accommodate special requests! For more details, please download the catalog or feel free to contact us.

The ECOROLL Sky Banishment is a general-purpose tool that can be used for cold drawing and rolled tubes. 【Features】 Suitable for processing tube inner diameters that require hydraulic cylinders and precision. Can replace honing. By consolidating rough processing (boring) and finishing processing (roller banishing), processing time can be significantly reduced. We design and manufacture special products tailored to your equipment and processes. For more details, please download the catalog or feel free to contact us.

In the automotive industry, high durability is required to maintain the long-term performance of parts. In particular, for engine components and drivetrain parts, fine scratches and irregularities on the surface can lead to premature wear and damage of the components. ECOROLL roller burnishing contributes to improving the durability of parts by leveling the surface after machining and enhancing wear resistance. 【Application Scenes】 - Engine components - Transmission components - Suspension components 【Effects of Implementation】 - Improved wear resistance due to surface roughness enhancement - Extended component lifespan - Increased product reliability

In the aerospace industry, there is a strong demand for lightweight components. Reducing the weight of parts is a crucial issue to improve fuel efficiency of the aircraft and increase payload capacity. ECOROLL roller burnishing smooths the surface after machining, achieving weight reduction while maintaining the strength of the components. Additionally, by reducing the grinding process, it contributes to process consolidation. 【Application Scenarios】 - Manufacturing of aircraft components - Manufacturing of space rocket components - Surface treatment of parts requiring weight reduction 【Benefits of Implementation】 - Improved fuel efficiency due to weight reduction of components - Cost reduction through process consolidation - Enhanced durability of components due to improved surface roughness

In the mold industry, improving the durability of molds is essential to balance product quality and productivity. Surface treatment of molds prevents wear and corrosion, contributing to a longer lifespan. Traditional grinding processes can be time-consuming and costly, but ECOROLL roller burnishing processing can uniformly finish the surface after machining and improve surface roughness, thereby extending the lifespan of molds. Additionally, since there are no chips produced, the effort required for post-processing is also reduced. 【Application Scenarios】 - Surface treatment of molds - Wear prevention - Corrosion prevention 【Benefits of Implementation】 - Increased lifespan of molds - Cost reduction by replacing grinding processes - Improved product quality through enhanced surface roughness

In the energy industry, improving the operational efficiency of equipment is always a priority. Particularly in the surface treatment of metal parts, high precision and durability are essential. Traditional grinding processes not only take time and cost but also tend to complicate process management. ECOROLL roller burnishing addresses these challenges by achieving high-precision surface finishing in a short time after machining and enabling process consolidation. 【Application Scenarios】 * Surface finishing of power generation equipment parts * Machining of metal parts for energy-related equipment * Maintenance of plant equipment 【Benefits of Implementation】 * Cost reduction through the reduction of grinding processes * Increased productivity * Enhanced durability of parts

In the hydraulic equipment industry, surface precision of components is crucial for achieving high pressure resistance. Parts such as hydraulic cylinders and valves need to withstand high pressure, and even minor scratches or irregularities on the surface can lead to performance degradation or failure. ECOROLL roller burnishing contributes to improved pressure resistance by uniformly finishing the surface after machining and enhancing surface roughness. 【Application Scenarios】 - Finishing the inner diameter of hydraulic cylinders - Finishing the sliding surfaces of hydraulic valves - Surface treatment of high-pressure piping components 【Benefits of Implementation】 - Improved pressure resistance - Extended lifespan of components - Cost reduction through the reduction of grinding processes

In the shipbuilding industry, high corrosion resistance is required as a countermeasure against corrosion in marine environments. Particularly for hulls and structural components, the quality of surface treatment is a crucial factor that affects product lifespan. Conventional grinding processes tend to leave fine irregularities on the surface, which can lead to corrosion. ECOROLL roller burnishing improves corrosion resistance by creating a uniform surface, thereby enhancing product reliability. 【Application Scenes】 - Hull plates - Structural components - Finishing of welds - Parts requiring corrosion resistance 【Effects of Implementation】 - Improved corrosion resistance - Extended product lifespan - Cost reduction through process consolidation from grinding operations - Quality improvement through enhanced surface roughness

In the railway industry, ensuring safety is paramount, making the durability and reliability of components extremely important. Parts that can withstand the stresses and wear that occur during vehicle operation are required. Particularly for critical components such as wheels and rails, even minor surface scratches and irregularities can lead to fatigue failure and abnormal noises, potentially compromising safety. ECOROLL roller burnishing addresses these challenges by uniformly finishing the surface after machining and improving surface roughness. 【Application Scenarios】 - Surface finishing of wheels - Surface finishing of rails - Surface finishing of other critical components of railway vehicles 【Benefits of Implementation】 - Improved durability of components - Reduced abnormal noises - Enhanced safety

In the automotive industry, reducing vehicle weight is essential for improving fuel efficiency and reducing CO2 emissions. To achieve weight reduction, it is important to decrease the amount of material used while maintaining the strength of the components. However, trying to ensure strength can lead to thicker parts, resulting in challenges to achieving weight reduction. In this context, ECOROLL's deep rolling process enables thinning of components while maintaining the necessary strength by improving fatigue strength and surface hardness, thereby contributing to weight reduction. 【Application Scenarios】 - Thinning of automotive parts through increased strength - Weight reduction of body components leading to improved fuel efficiency - Enhanced durability of engine components 【Effects of Implementation】 - Improvement in fuel performance due to overall vehicle weight reduction - Reduction in CO2 emissions - Decrease in maintenance costs due to longer lifespan of components

In the aerospace field, reliability and safety under extreme conditions are required, and components must have high fatigue strength and surface hardness. In particular, achieving both lightweight and high strength is a crucial challenge that directly impacts fuel efficiency and performance improvement. Conventional surface treatments have sometimes led to increased complexity and costs in the process. ECOROLL's deep rolling process addresses these challenges by generating compressive residual stress on the metal surface, improving the fatigue strength of components and reducing the risk of cracking and deformation. Additionally, it can be integrated as a process step in machining, allowing for efficiency gains through process consolidation. 【Application Scenarios】 - Aircraft engine components - Structural members - Mechanism parts subjected to high loads 【Benefits of Implementation】 - Extended lifespan of components - Improved reliability - Enhanced performance through the combination of lightweight and high strength - Streamlined production processes

In the aerospace field, reliability and safety under extreme conditions are required, and components must have high fatigue strength and surface hardness. In particular, achieving both lightweight and high strength is a critical challenge directly linked to improved fuel efficiency and performance. Conventional surface treatments have sometimes led to increased complexity and costs. ECOROLL's deep rolling process addresses these challenges by generating compressive residual stress on the metal surface, thereby enhancing the fatigue strength of components and reducing the risk of cracking and deformation. Additionally, since it can be incorporated as a step in the machining process, it is expected to improve efficiency through process consolidation. 【Application Scenarios】 - Aircraft engine components - Structural members - Mechanism parts subjected to high loads 【Benefits of Implementation】 - Increased longevity of components - Improved reliability - Enhanced performance through the combination of lightweight and high strength - Streamlined production processes

In the field of semiconductor manufacturing equipment, precise operation and high reliability are required. In particular, in the sliding and rotating parts of the equipment, the risk of precision degradation and failure due to wear directly impacts product quality. Extending the lifespan of these components and maintaining stable performance are essential for improving manufacturing process efficiency and reducing costs. ECOROLL's deep rolling process addresses these challenges by generating compressive residual stress on the surface, achieving excellent surface roughness and strength, and providing a solution to enhance wear resistance. 【Application Scenarios】 - Sliding components of semiconductor manufacturing equipment - Rotating parts requiring precise movement - Areas where precision degradation due to wear needs to be prevented 【Benefits of Implementation】 - Improved wear resistance of components - Extended lifespan of equipment - Reduced maintenance frequency - Stabilization of the manufacturing process

In the robotics industry, the durability and reliability of moving parts are essential for the longevity and stable operation of products. Particularly in components that undergo repetitive motion or are subjected to high loads, failures due to wear and fatigue can lead to increased maintenance costs and production line stoppages. Our deep rolling process addresses these challenges by generating compressive residual stress on the surface, thereby improving the fatigue strength of components and reducing the risk of cracking and deformation. 【Application Scenarios】 - Joint components of robotic arms - Shafts and gears in drive systems - Mechanism components subjected to high loads 【Benefits of Implementation】 - Extended lifespan of components - Reduced maintenance costs - Improved operational efficiency

In the field of machine tools, there is a demand for stable precision maintenance of parts over a long period. In particular, the decline in precision due to wear and fatigue during operation is a challenge that directly leads to variations in product quality and decreased production efficiency. In response to these challenges, our deep rolling process contributes to maintaining precision by generating compressive residual stress on the metal surface, thereby enhancing the fatigue strength and surface hardness of the parts. 【Application Scenarios】 - Components such as spindles, guide rails, and feed screws of machine tools - Machined parts that require high precision - Areas of concern for wear and fatigue due to long-term use 【Benefits of Implementation】 - Reduction in maintenance costs due to increased longevity of parts - Improvement in product quality due to stabilization of machining precision - Reduction in downtime

In the energy (nuclear power) industry, ensuring the long-term stable operation and safety of equipment is extremely important. In particular, components used in harsh environments require high fatigue strength and surface durability. If these requirements are not met, the risk of unexpected failures or performance degradation increases, which may affect safe operations. ECOROLL's deep rolling process enhances the fatigue strength of components by generating compressive residual stress on the metal surface, reducing the risk of cracking and deformation. This contributes to improving the reliability of the equipment. 【Application Scenarios】 - Surface treatment of critical components in nuclear power generation facilities - Enhancing the durability of equipment used in harsh environments - Plant equipment requiring long-term stable operation 【Benefits of Implementation】 - Improved reliability due to increased fatigue strength of components - Reduced risk of cracking and deformation - Extended equipment lifespan and reduced maintenance costs

In the field of energy (renewable), there is a demand for the longevity of components used in harsh environments. In particular, high reliability and durability are essential for wind turbine blades and solar power system frames. Early deterioration or damage of components directly leads to increased maintenance costs and decreased power generation efficiency. Our ECOROLL deep rolling process enhances the fatigue strength and surface hardness of components by generating compressive residual stress on the metal surface, contributing to their longevity. 【Application Scenarios】 - Support members for wind turbine blades - Joint sections of solar power system frames - Other outdoor-installed renewable energy equipment components 【Effects of Implementation】 - Increased durability of components leading to longer lifespan - Reduced maintenance frequency and cost savings - Improved overall reliability of the equipment

In the railway industry, the durability and reliability of components are essential to maintain the safety and comfort of vehicles. In particular, vibrations during operation can accelerate component fatigue, potentially leading to failures and performance degradation. In response to these challenges, our deep rolling process enhances the fatigue strength of components by generating compressive residual stress on metal surfaces, thereby reducing the risk of cracking and deformation. This contributes to the long-term stable operation of railway vehicles and improves passenger comfort. 【Application Scenarios】 - Major components of railway vehicles (e.g., bogies, couplers, drive system components) - Application to areas prone to vibrations - Extending component lifespan and reducing maintenance costs 【Effects of Implementation】 - Improved reliability due to enhanced fatigue strength of components - Suppression of component deterioration caused by vibrations - Extension of vehicle maintenance cycles

In the shipping industry, there is a demand for high corrosion resistance that can withstand harsh marine environments and improved fatigue strength to ensure long-term reliability. In particular, corrosion caused by seawater and salt can be a major cause of component degradation and failure. To address these challenges, surface treatment for protection is essential. Our ECOROLL deep rolling process enhances both corrosion resistance and fatigue strength by generating compressive residual stress on the metal surface, contributing to the longevity of components. 【Application Scenarios】 - Hull structural components - Propulsion system components - Deck equipment - Piping components 【Benefits of Implementation】 - Reduced corrosion risk through improved corrosion resistance - Extended component lifespan due to enhanced fatigue strength - Reduced maintenance costs

In the aerospace field, reliability and safety under extreme conditions are required, and components must have high fatigue strength and surface hardness. In particular, achieving both lightweight and high strength is a critical challenge directly linked to improved fuel efficiency and performance. Conventional surface treatments have sometimes led to increased complexity and costs. ECOROLL's deep rolling process addresses these challenges by generating compressive residual stress on the metal surface, thereby improving the fatigue strength of components and reducing the risk of cracking and deformation. Additionally, since it can be incorporated as a step in the machining process, it is expected to enhance efficiency through process consolidation. 【Application Scenes】 - Aircraft engine components - Structural members - Mechanism parts subjected to high loads 【Effects of Implementation】 - Extended lifespan of components - Improved reliability - Performance enhancement through the combination of lightweight and high strength - Streamlining of production processes

In the field of hydraulic and pneumatic equipment, high sealing performance is crucial for maintaining product performance and reliability. In particular, fine scratches and surface roughness in sliding parts can lead to oil leaks and operational failures, potentially shortening the lifespan of the equipment. In response to these challenges, our deep rolling process contributes to improved sealing performance by smoothing metal surfaces and achieving excellent surface roughness and strength. 【Application Scenes】 - Inner surface of hydraulic cylinders - Sliding components of pneumatic equipment - Contact surfaces with sealing materials 【Effects of Implementation】 - Reduced risk of oil leaks - Extended equipment lifespan - Maintenance of stable operational performance

In the textile machinery industry, reducing friction between moving parts is crucial for stable machine operation and maintaining product quality. High friction can lead to accelerated wear of components and energy loss, potentially resulting in decreased production efficiency. Our ECOROLL deep rolling process contributes to low friction by smoothing metal surfaces and achieving excellent surface roughness and strength. 【Application Scenarios】 - Rotating parts of textile machinery - Sliding parts - Other areas where friction reduction is required 【Benefits of Implementation】 - Extended component lifespan - Improved energy efficiency - Smooth machine operation

In the automotive industry, particularly in the manufacturing of engine components, high precision and durability are required. The inner diameter processing of cylinder tubes is a critical process that affects the performance of the parts, and uniform surface roughness and dimensional accuracy are essential. Improper processing can lead to oil leaks, accelerated wear, and ultimately impact the lifespan of the engine. Our ECOROLL Skyvbanishing addresses these challenges and supports the production of high-quality engine components. 【Application Scenarios】 - Inner diameter processing of hydraulic cylinders - Processing of tube inner diameters requiring high precision - Processing of cold drawn tubes and rolled tubes 【Benefits of Implementation】 - Reduction in processing time - Process consolidation by replacing honing processes - Improved quality of finish and extended component lifespan

In the aerospace field, particularly in the manufacturing of turbine blades, high precision and surface quality are required. Since these directly affect the performance and durability of the parts, even minor errors in the machining process are not acceptable. Traditional honing processes can present challenges in terms of processing time and complexity. Our Skyv Vanishing Tool addresses these issues by integrating rough and finish machining, achieving efficient and high-quality processing. 【Application Scenarios】 - Inner diameter machining of turbine blades - Manufacturing of aircraft parts requiring high precision 【Benefits of Implementation】 - Reduction in processing time - Increased efficiency through process integration - Achievement of high-quality surface finishing

In the hydraulic and pneumatic equipment industry, particularly in the processing of cylinder inner surfaces, high precision and a smooth surface finish are required. Failure to meet these demands can lead to operational failures and reduced lifespan. ECOROLL's Skyvbanishing is a universal tool that can be used for cold drawing and rolled tubes, addressing these challenges. 【Application Scenarios】 - Inner surface processing of hydraulic cylinders - Processing of tube inner diameters where precision is required - Replacement of honing processes 【Benefits of Implementation】 - Reduction in processing time (integration of rough and finish machining) - High-precision inner surface finishing - Custom solutions tailored to equipment and processes

In the processing of the inner diameter of vacuum chambers for semiconductor manufacturing equipment, precise dimensional accuracy and uniformity of surface roughness are required. In particular, the smoothness of the processing surface is crucial to prevent foreign matter contamination and maintain vacuum levels. Traditional honing processes can face challenges such as a high number of steps and long processing times. Our ECOROLL Skyvbanishing addresses these issues by consolidating rough and finishing processes, achieving efficient inner diameter processing. 【Application Scenarios】 - Inner diameter processing of vacuum chamber components - Processing of tube inner diameters requiring high precision - Processing of cold drawn tubes and rolled tubes 【Benefits of Implementation】 - Reduction in processing time - Increased efficiency through process consolidation - Achievement of high-precision inner diameter processing

In the main spindle of machine tools, high-precision inner diameter processing is required. Especially in the manufacturing of precision parts like hydraulic cylinders, dimensional accuracy and uniformity of surface roughness are directly linked to product performance. Conventional honing processes can involve many steps and may take a long time. Our ECOROLL Skyvbanishing integrates rough and finish machining, achieving reduced processing time and high-precision results. 【Application Scenarios】 - Inner diameter processing of hydraulic cylinders - Processing of tube inner diameters where precision is required - Processing of cold drawn tubes - Processing of rolled tubes 【Benefits of Implementation】 - Reduced processing time - Achievement of high-precision inner diameter processing - Increased efficiency by replacing honing processes

In the fiber machinery industry and roller processing, the precision of parts and surface roughness can affect product performance. In particular, rotating and sliding components require smooth surfaces and accurate dimensions. Improper processing can lead to accelerated wear, abnormal noises, and reduced product lifespan. ECOROLL's Skyvbanishing is suitable for the processing of cold drawn and rolled tubes, contributing to improved precision in roller processing. 【Application Scenarios】 - Inner diameter processing of roller components - Finishing of tube inner diameters where precision is required - Replacement of honing 【Effects of Implementation】 - Reduction of processing time - Improvement of surface roughness - Stabilization of dimensional accuracy

In the injection molding machine industry and the processing of mold cores, high-precision inner diameter processing is required. This is particularly crucial as it directly affects the lifespan of the mold and the quality of the molded products, making precise surface finishing essential. Traditional honing processes can present challenges due to the number of steps involved and the length of processing time. Our ECOROLL Sky Banishment integrates rough and finish machining, achieving reduced processing time and high-precision results. 【Application Scenarios】 - Inner diameter processing of mold cores for injection molding machines - Finishing of high-precision tube inner diameters - Processing of cold drawn tubes and rolled tubes 【Benefits of Implementation】 - Reduction in processing time - Achievement of high-precision inner diameter processing - Process integration by replacing honing

In the energy industry, particularly in the manufacturing of turbine components, high precision and reliability are required. To maximize the performance of the components and achieve long-term stable operation, precise finishing in inner diameter processing is essential. Inadequate processing can lead to performance degradation and early malfunctions. Our Skyv Vanishing tools address these challenges and enable high-quality machining. 【Application Scenarios】 - Inner diameter processing of turbine component cylinder tubes - Processing of cold drawn tubes and rolled tubes - Accommodates a wide range of sizes from φ28 to 800mm 【Benefits of Implementation】 - Reduction in processing time (consolidation of rough and finish machining) - Increased efficiency by replacing honing processes - Achievement of high-precision tube inner diameters