IZUSHI Product Lineup

A German manufacturer of grooving tools specializing in grooving processes such as lathe machining, milling, broaching, and gear skiving! Main catalog lineup: ■ Tools for small diameter grooving: Super Mini / Mini (for inner diameter and small diameter) - Boring: Compatible with pilot hole diameters from φ 0.2 mm - Grooving: Compatible with pilot hole diameters from φ 2.0 mm ■ Tools for grooving / parting: 224 / 229 series (for lathe and inner/outer diameter) - Unique clamp shape provides four-sided restraint for high rigidity - The 224/229 series features a wide variety of chip breakers ■ Broaching tools capable of keyway machining on lathes ■ Replaceable cutting edge grooving milling tools: Circular Mill - V-type clamp system with six-sided restraint for high rigidity - Carbide shank holder with internal lubrication - Minimal deflection, good machining surface, and stable processing - A rich lineup of inserts that can chamfer both front and back with replaceable cutting edges ■ Carbide gear skiving tools + gear end face burr removal tools (specialized support)

The broaching tools manufactured by the German company HORN, handled by IZUSHI, enable process integration and high-precision machining. Since they can process keyways and other features using NC lathes and machining centers, there is no need for setup changes, saving effort and time. Furthermore, with internal lubrication, they demonstrate excellent chip removal performance and can achieve high-quality key width precision. There are cases where switching from dedicated machines to using broaching tools on multi-tasking machines has reduced cycle times from 50 minutes to about 20 minutes, a reduction of approximately 60%. 【Features】 - Stable machining and finishing surfaces achieved with internal lubrication holders - Standard lineup of cutting edge shapes for general machining and broaching units - In addition to keyways, compatible with hex holes, square holes, Torx, and spline gears (special items) 【Processing Precautions】 * A spindle lock function is essential. * For blind holes, please include a relief groove at the inner diameter's depth. Without a relief groove, there is a risk of chip clogging and cutting edge damage. 【Specifications】 System 105: Pilot hole diameter φ6.0mm and above System 110: Pilot hole diameter φ9.0mm and above System 117: Pilot hole diameter φ14.0mm and above

【System WSA】 Carbide Solid Minimum Module m 0.2 ～ ■ Compatible with small diameter machining (φ 7.0mm ～) ■ Precision cutting edge grinding finish using a 5-axis NC grinding machine (compatible with PS/PSP tooth shapes) 【System WSR】 Replaceable Cutting Edge Maximum Module ～ m 5.0 ■ Interface achieving high dimensional concentricity (patented) ■ Coolant supply possible from the rake face side (optional) 【System M117】 Insert Replaceable Maximum Module ～ m 8.0 ■ Adopts an automatic centering type insert seat ■ Cutter arbor compatible with various spindle interfaces 【Gear Broaching System N105, N110, S117】 Replaceable Cutting Edge Maximum Module ～ m 5.0 ■ Manufacturing of external and internal gears possible with a single machine such as NC lathes or multi-tasking machines 【Gear End Face Deburring Tool System DSS】 Carbide Solid ■ One-chucking processing of gear skiving + deburring possible with multi-tasking machines and 5-axis machining centers ■ Deburring can be completed in about 2 seconds

Do you have any of these concerns with inner diameter machining? - "Frequent occurrences of chip clogging in the inner diameter" - "Struggling to find tools that are rigid yet capable of machining deep grooves" At IZUSHI, we offer a wide range of inner diameter grooving tools from the German manufacturer HORN, which specializes in grooving tools. 【Features】 - High rigidity and stable machining enabled by a unique six-sided clamping system - Internal coolant supply that reliably delivers coolant to the cutting edge - Secure clamping guaranteed with a single screw tightening - One holder can accommodate various machining and groove widths within the same system - Compatible machining: grooving, boring, threading, end face grooving, chamfering - Minimum pilot hole diameter: φ 6.0 mm to φ 18.0 mm - Insert width: 0.7 mm to 3.0 mm - Maximum groove depth: 0.8 mm to 8.0 mm Examples of improved cutting conditions, tool life increased by over 10 times, and machining time reduced by approximately 46% can be found in the PDF download. *For more details, please download the PDF or contact us directly.

■Thread Waring - Using a waring unit for high-efficiency medical screw machining - S271 2-corner insert (blank widths: 4.1, 5.1, 6.1 mm) - S302 3-corner insert (blank widths: 4.4, 5.4, 6.1, 7.5 mm) - The upper rake face is precisely polished to avoid interference with the cutting edges - Excellent surface finish achieved with cutting edges free of micro-chipping - Corner R is 0.02 mm, making it suitable for very sharp medical screws ■Innovative Machining Method (Refer to machining video for details) - Synchronizing workpiece rotation and tool rotation for machining - Rotary eccentric turning machining with a rice ball-shaped cutter for rice ball-shaped profiles - High-speed waring milling for manufacturing variable pitch double-thread screws (male screws) - Polygon machining of the screw head portion

"Would you like to significantly reduce the machining time for keyways and splines?" - High-speed machining for keyways and splines [over 7 times the machining efficiency of general broaching] - Effective stroke length: 32 mm / 51 mm - Maximum cutting rotation speed: 1,500 rpm (at 3,000 rpm) - Ratio: 2:1 (2 rotations, 1 stroke) - Available for NC lathes, multi-tasking machines, and machining centers - Made in Germany

What's amazing about the circular mill! 【Replaceable cutting edge】 Economical, available with 1 to 12 blades, suitable for high-efficiency machining. 【High rigidity six-sided clamping】 Minimal vibration and deflection, enabling stable machining. 【With one holder】 Freely replace inserts to accommodate various blade diameters and groove widths. The chamfering cutter can handle both the front and back with just one tool.

- Guarantees secure clamping with a unique V-shaped clamp method that tightens with just one screw. - Offers three types: System 105, 109, and 110. - Also provides a front clamp holder that allows for insert replacement while the tool is still attached to the machine. - A wide range of holders for Swiss-type automatic lathes is also available.

Do you have any of these concerns with your machining tools? - "Chips getting stuck in the inner diameter" - "Chips elongating and adversely affecting the work surface and tools" - "Machining stops due to chip clogging issues" We have launched a new tool to solve these problems. A campaign is currently underway! 【Features】 - Compatible with pilot hole diameters of φ 4.0, 5.0, and 6.0 mm (New products supporting φ 4.0 and φ 5.0 mm will be released in December 2024) - Eliminates chip clogging even with steel and stainless steel - Usable with existing tool holders - Economical due to the realization of breaker formation through sintering, enabling low-cost mass production compared to laser and grinding products For more details, please feel free to contact us.

This time, the cutting report introduces the new I Breaker product. Processing was done using SC420, which is prone to long chips. The I Breaker is a new breaker for the Mini System 108. It excels in chip management performance even at low feed rates with materials that tend to produce long chips. The finished surface after finishing processing achieves a high surface quality. For more details on processing and chips, please watch the original explanatory video. *You can view detailed content of the column through the related links. For more information, please feel free to contact us.

This time, the cutting report introduces the new PT breaker. Processing was done using SC420, which tends to produce long chips. The PT breaker features a two-corner insert with a 50° cutting edge that has not been part of our lineup until now. It is an ideal tool for turning (front cutting) and back turning (rear cutting) on Swiss-type automatic lathes, and the processing video demonstrates excellent chip management. *For detailed content of the column, please refer to the related link. For more information, feel free to contact us.

The broaching unit is a unit that achieves the efficiency of keyway and spline processing, enabling high-speed machining. It is suitable for medium to large-scale production. The features (for lathes) include a maximum cutting frequency of 1,500 cuts/min (at 3,000 rpm) and a maximum feed amount (per stroke) of 0.02 to 0.10 mm. Additionally, the effective stroke lengths are 32 mm and 51 mm. *For detailed information about the column, please refer to the related links. For more information, feel free to contact us.

Introducing the significant reduction in work time with the interchangeable tool "W&F Micro." Features such as "tool presetting outside the machine," "head exchange while the holder remains attached to the machine," and "the head is secured with just one screw" are highlighted, along with illustrative images. Additionally, we also present the lineup of holders and heads. *For detailed content of the column, please refer to the related links. For more information, feel free to contact us.

This time's cutting report (Kezurepo) involved groove cutting processing and a comparison of surface roughness using tools from HORN and other manufacturers. The work material was low carbon steel S25C, processed with cermet and carbide. Low carbon steel can be prone to chipping and may present challenges in achieving surface roughness. However, there are suitable breakers and tools that allow for stable processing even with low carbon steel. Please take a look at the test results. *For detailed content of the column, you can view it through the related links. For more information, please feel free to contact us.

This time, the cutting report (Kezurepo) is a mini-series where we conducted internal threading machining and compared the processing of "with breaker" and "without breaker." The workpiece material is S45C, and we used HORN's System 111 inserts for both. The inserts with breakers were newly developed in 2019, but at that time, they were only available for Systems 108 and 114. This year, Systems 111 and 116 have been newly added. Please pay attention to how the "chip removal" changes depending on the presence or absence of the breaker. *For detailed content of the column, you can view it through the related links. For more information, please feel free to contact us.

This time, we conducted a comparative test using the 6-corner insert system 64T. The materials being machined were S45C, and we performed grooving operations using tools from three companies: HORN, Company A with multi-corners, and Company B with multi-corners. We compared chip removal performance and machining time. This is a must-see for those who are struggling with inserts that have many corners, as well as with chip removal and machining time. Additionally, we have created an original interview video about this machining process. Please take a look at the features of the system 64T and the machining video. *For detailed content of the column, you can view it through the related links. For more information, please feel free to contact us.

This is a cutting report. The material being cut this time is SCr420, which is commonly used in automotive parts processing. SCr420 is an alloy steel with ductile properties, and sometimes it can be difficult to process. We conducted a comparison test of high-feed groove machining and chip generation using three types of breakers from HORN, with two patterns of plunge feed. The key point is that "high feed is possible" with SCr420, so please pay attention to the chip fragmentation. With the appropriate breaker, we achieved fine and uniform chips. If you are struggling with chip elongation, please use this as a reference. *For detailed content of the column, you can view it through the related links. For more information, please feel free to contact us.

The material being machined this time is S45C, and we conducted groove cutting using three different types of HORN breakers to compare the surface roughness (Ra) at the bottom of the grooves. The cutting speeds were compared at 180 m/min and 150 m/min, with a depth of cut of 0.5 mm at the bottom of the groove. Each breaker has its own characteristics, and you should be able to see the differences in surface roughness. If you are facing challenges in machining that requires high surface roughness, please refer to this information. The suitable breakers for finishing have produced high-precision results comparable to precision finishing grades. *For detailed content of the column, please refer to the related links. For more information, feel free to contact us.

The material being machined this time is S45C, and we conducted a cutting operation using three different types of HORN breakers to compare chip processing. As supplementary information, we also measured not only the chips but also the arithmetic average roughness Ra (μm) and the maximum height of the profile Pt (μm). The machining was done under the same conditions, with an insert width of 2.0 mm, a cutting speed of 180 m/min, a constant peripheral speed, and a feed rate of 0.08 mm/rev for comparison. Each breaker has different characteristics, and I believe you can see the differences in the chips. *For detailed content of the column, you can view it through the related link. For more information, please feel free to contact us.

Do you have any concerns with processing tools like these? - "Chips getting stuck in the inner diameter" - "Chips elongating and adversely affecting the work surface and tools" - "Processing frequently stopping due to chip clogging issues" We have released a new tool to solve these problems. ◆ Boring processing tool with sintered U-shaped breaker, Super Mini 【Features】 - Compatible with pilot hole diameters of φ 4.0, 5.0, and 6.0 mm (New products compatible with φ 4.0 and φ 5.0 mm will be released in December 2024) - Prevents chip clogging even when processing steel and stainless steel - Usable with existing tool holders - Economical due to the formation of the breaker through sintering, enabling mass production at a lower cost compared to laser and grinding products - The Super Mini series allows the use of over 1000 different inserts with a single holder. We have also achieved a reduction of approximately 92% in tool costs by replacing tools from other companies. For more details, please feel free to contact us.

【System WSA】 Carbide Solid Minimum Module m 0.2 ～ ■ Compatible with small diameter machining (φ 7.0mm ～) ■ Precision cutting edge grinding finish using a 5-axis NC grinding machine (compatible with PS/PSP tooth shapes) 【System WSR】 Replaceable Cutting Edge Maximum Module ～ m 5.0 ■ Interface achieving high dimensional concentricity (patented) ■ Coolant supply possible from the rake face side (optional) 【System M117】 Insert Replaceable Maximum Module ～ m 8.0 ■ Adopts an automatic centering type insert seat ■ Cutter arbor compatible with various spindle interfaces 【Gear Broaching System N105, N110, S117】 Replaceable Cutting Edge Maximum Module ～ m 5.0 ■ Manufacturing of external and internal gears possible with a single machine such as NC lathes or multi-tasking machines 【Gear End Face Deburring Tool System DSS】 Carbide Solid ■ One-chucking processing of gear skiving + deburring possible with multi-tasking machines and 5-axis machining centers ■ Deburring can be completed in about 2 seconds

In the automotive industry's drive component manufacturing, precision and durability of parts are essential. Particularly, keyway machining is directly linked to the fitting accuracy of components and the reliability of power transmission, making high-precision processing indispensable. Traditional machining methods require multiple processes such as setup changes and positioning, leading to increased time and costs. By using HORN-manufactured broaching tools, keyway machining can be performed on NC lathes, addressing these challenges. 【Application Scenarios】 - Keyway, hex hole, and square hole machining on NC lathes - High-precision machining of fitting parts for drive components - Consolidation of processes in complex machining 【Benefits of Implementation】 - Reduction of process time by eliminating setup changes - Improvement in product quality through the realization of high-precision key widths - Significant reduction in cycle time (example: from 50 minutes to 20 minutes)

In the field of aerospace precision parts manufacturing, high dimensional accuracy and reliability are required. In particular, for keyway machining related to the fitting and function of parts, even minute errors are not tolerated, necessitating strict quality control. Conventional machining methods often require multiple processes and dedicated machines, which can lead to longer lead times and increased costs. The broaching tools from HORN enable keyway machining to be completed on NC lathes, eliminating the hassle and time of setup changes, achieving process consolidation and high-precision machining. The excellent chip removal capability provided by internal lubrication maintains high-quality key width accuracy and meets the stringent quality standards required in the aerospace sector. [Application Scenarios] - Keyway machining for aircraft engine parts - Hexagonal hole machining for precision sensor parts - Special shape machining for satellite components [Benefits of Implementation] - Reduction of setup time in machining processes, leading to shorter lead times - Improved reliability of parts through the achievement of high-precision keyway width accuracy - Decreased defect rates and increased productivity by completing machining on NC lathes

In the main spindle of machine tools, high-precision keyway machining is required. In particular, the consolidation of processes and the maintenance of machining accuracy in keyway machining, which is essential for the precise positioning of parts and power transmission, are key to improving production efficiency and ensuring quality. Improper machining can lead to a decline in part performance and increased costs due to reprocessing. The broaching tools manufactured by HORN enable keyway machining on NC lathes, eliminating the hassle of setup changes and achieving high-precision machining. 【Application Scenarios】 - Keyway, hexagonal hole, and square hole machining on NC lathes - Process consolidation on multi-tasking machines - Reduction of setup and positioning tasks 【Benefits of Implementation】 - Reduction of work time due to process omission - Achievement of high-quality key width accuracy - Examples of cycle time reduction by approximately 60% (from 50 minutes to 20 minutes)

In the industrial machinery sector, particularly in gear manufacturing, the precision and durability of components are directly linked to the overall performance of the product, necessitating high-precision machining. In the processing of keyways for gears, traditional methods often involve many steps and can be time-consuming, which can pose challenges. Additionally, low machining precision can lead to poor meshing of gears, resulting in noise and vibration, and potentially causing premature wear. HORN's broaching tools enable keyway processing using only NC lathes, addressing these issues.

In the transport mechanism of semiconductor manufacturing equipment, precise fitting and positioning of components are required, and the accuracy of keyway machining affects the overall performance of the equipment. Particularly when handling fine components or in mechanisms that operate at high speeds, high dimensional accuracy and stable processing are essential. An increase in the frequency of setup changes and processing time can lead to a decrease in production efficiency. The broaching tools from HORN enable keyway machining on NC lathes without the need for setup changes, reducing effort and time. With internal lubrication, they excel in chip removal and achieve high precision in key width. 【Application Scenarios】 - Keyway, hexagonal hole, square hole machining, and spline machining on NC lathes - Precision machining of transport mechanism components - Productivity improvement through process consolidation 【Benefits of Implementation】 - Time and effort reduction by eliminating setup changes - Improved component quality due to high precision in key width - Examples of cycle time reduction by approximately 60% (from 50 minutes to 20 minutes)

In the medical device industry, particularly in the manufacturing of surgical instruments, precise machining of components is directly linked to the safety and functionality of the products. In keyway machining, high dimensional accuracy and stable quality are required, with even slight deviations being unacceptable. Traditional machining methods can face challenges due to the numerous processes involved and time losses from setup changes. The 'broaching tools' manufactured by the German company HORN, handled by IZUSHI, enable keyway machining on NC lathes and machining centers, eliminating the need for setup changes and reducing effort and time. The excellent chip removal capability provided by internal lubrication achieves high-quality key width accuracy and supports the precise machining required for surgical instruments. 【Application Scenarios】 - Keyway machining in the manufacturing of surgical instrument components - Component machining requiring high dimensional accuracy - Productivity improvement through process consolidation 【Benefits of Implementation】 - Reduction of effort and time by omitting setup changes - Quality improvement through the realization of high-precision groove widths - Excellent chip removal even with difficult-to-machine materials, ensuring stable processing

In the shipbuilding industry, particularly in the manufacturing of propulsion shafts, keyway machining that demands high precision and reliability is essential. The accuracy of the keyway, which affects the performance of the propulsion shaft, is directly linked to the safety of the hull and the efficiency of propulsion, making the optimization of the machining process and quality assurance critical challenges. Our HORN-branded broaching tools enable keyway machining on CNC lathes, eliminating the need for setup changes and reducing effort and time. The excellent chip removal capability provided by internal lubrication achieves high-quality key width accuracy and contributes to the reliability of the propulsion shaft. 【Application Scenarios】 - Keyway machining of propulsion shafts - Efficient keyway machining on CNC lathes - Improvement of setup change operations 【Effects of Implementation】 - Reduction of cycle time through process consolidation (Example: 50 minutes → 20 minutes) - Achievement of high-precision key width accuracy - Elimination of the effort and time required for setup changes

In the agricultural machinery industry, the precision of power transmission components affects the overall performance and durability of the machinery. In particular, high dimensional accuracy and stable quality are required for keyway machining. Improper processing can lead to early wear of components and malfunctions in power transmission. Our HORN broaching tools enable keyway machining on NC lathes, eliminating the need for setup changes and reducing effort and time. With internal lubrication and excellent chip removal capability, they achieve high-quality key width accuracy. 【Application Scenarios】 - Keyways and spline machining for power transmission components in agricultural machinery (gears, shafts, etc.) - Keyway, hex hole, square hole, and spline machining on NC lathes - Process consolidation on composite machining machines 【Benefits of Implementation】 - Reduction in cycle time (example: from 50 minutes to 20 minutes, approximately 60% reduction) - Reduction of effort and time in work due to the elimination of setup changes. - Improvement in product quality through the realization of high-precision key widths - Reduction in processing costs

In the construction machinery industry, particularly in the manufacturing of hydraulic cylinders, the precision and durability of parts are directly linked to the overall performance of the product. Keyway machining plays an important role in the fitting and power transmission of parts, but it requires high precision and efficiency. Traditional machining methods can present challenges, such as increased processes and time-consuming setups. Our HORN-made broaching tools enable keyway machining on CNC lathes, addressing these challenges. 【Application Scenarios】 - Keyway machining of hydraulic cylinder components - Process consolidation on CNC lathes - Machining of parts requiring high precision in key width 【Benefits of Implementation】 - Reduction of labor and time by eliminating setup changes - Reduction in cycle time (example: approximately 60% shorter) - Stable machining and high-quality finishing surfaces due to internal lubrication

In the fiber machinery industry, the precision and durability of rotating parts directly impact product performance. In particular, keyway machining plays a crucial role in the power transmission of rotating components, requiring high precision and efficiency in its processing. Frequent setup changes and long processing times can lead to decreased productivity and increased costs. Our HORN broaching tools enable keyway machining on NC lathes, addressing these challenges. 【Usage Scenarios】 - Keyways and spline machining for rotating parts - Process consolidation on NC lathes - When cycle time reduction is necessary 【Benefits of Implementation】 - Elimination of setup changes, reducing effort and time - Achievement of high-quality precision for key widths - Significant reduction in cycle time (case example: approximately 60% reduction)

In the automotive parts industry, high precision and diverse shapes of parts processing are required. In particular, precise machining such as complex groove processing, chamfering, and dovetailing directly affects the performance and assembly accuracy of the parts, making stable processing quality and efficiency highly important. Inadequate processing can lead to defective parts and assembly issues. The HORN company's "Circular Mill" contributes to solving these challenges by accommodating various cutting diameters and groove widths through insert replacement. 【Application Scenarios】 - Groove machining of automotive engine parts - Chamfering of chassis parts - Dovetail machining of drive system components - R-chamfering of interior and exterior parts 【Benefits of Implementation】 - Adaptability to diverse machining through insert replacement - Stable processing quality due to high rigidity design - Economical cutting edge replacement system - Increased productivity through reduced processing time

In the manufacturing field of hydraulic and pneumatic equipment, precise seal groove machining is required to ensure the airtightness and durability of components. Particularly in equipment used under high pressure or harsh environments, the accuracy of the grooves directly affects the product's performance and lifespan. Improper groove machining can lead to oil or air leaks, potentially resulting in equipment failure or performance degradation. The HORN company's "Circular Mill" features interchangeable cutting edges that accommodate various cutting diameters and groove widths, achieving stable machining accuracy for seal groove processing. 【Application Scenarios】 - Seal groove machining for hydraulic cylinders - O-ring groove machining for pneumatic equipment - Seal groove machining for various actuators 【Benefits of Implementation】 - Improved product reliability through stable machining accuracy - Cost-effectiveness and reduced setup time through interchangeable cutting edges - Versatility to accommodate various groove widths

In the medical device industry and the manufacturing of biocompatible components, precise and clean processing is required. Particularly in inner diameter processing, the accumulation or stretching of chips can scratch the work surface or adversely affect the tools. This raises concerns about processing defects and rework, which can lead to decreased production efficiency and increased costs. Additionally, interruptions in work for chip removal can also cause delays in production schedules. Our sintered U-breaker equipped super mini addresses these challenges and achieves stable, high-quality processing. 【Application Scenarios】 - Inner diameter processing of biocompatible components - Boring of precision medical device parts - Processing where chip entanglement or clogging is a concern 【Benefits of Implementation】 - Reduction of processing defects due to chip clogging - Extension of tool life and reduction of tool costs - Improvement in production efficiency due to enhanced processing stability

In the field of precision mechanisms for semiconductor manufacturing equipment, high accuracy and stable cutting are required for the machining of fine parts. Particularly in inner diameter processing, the generated chips can become clogged or elongated, leading to scratches on the work surface and tool wear, which may result in processing defects and decreased productivity. These challenges can undermine reliability in precision part manufacturing. Our tool for boring processing, the "Sintered U-shaped Breaker Super Mini," has been developed to address these concerns. 【Usage Scenarios】 - Inner diameter processing of precision parts for semiconductor manufacturing equipment - Prevention of chip wrapping and clogging in micro machining - Machining of difficult materials such as steel and stainless steel 【Benefits of Implementation】 - Reduction of downtime due to chip clogging - Improvement in the quality of the work surface - Cost reduction in tool expenses through extended tool life

In the precision mold industry, where complex shapes and high dimensional accuracy are required, the management of chips during processing becomes a significant challenge. In internal diameter machining, if chips get clogged or extend to negatively impact the work surface or tools, it can lead to interruptions in processing and a decrease in finishing accuracy. These issues related to chip clogging can result in reduced production efficiency and shortened tool life. Our tool for boring operations, the "Sintered U-shaped Breaker Super Mini," has been developed to address these challenges. 【Application Scenarios】 - Precision mold machining of steel and stainless steel - Small-diameter boring operations starting from φ4.0mm - Machining where chip winding or clogging is a concern 【Benefits of Implementation】 - Reduction in processing interruptions due to chip clogging - Cost savings on tools through extended tool life - Improvement in machining accuracy

In the machining of valve bodies for hydraulic and pneumatic equipment, precise inner diameter processing and the associated chip disposal are crucial. If chips get clogged or extend and negatively affect the work surface or tools, it can lead to machining defects and a decrease in production efficiency. Additionally, interruptions in processing due to chip clogging can cause delays in production planning. To address these challenges, we have launched the "Sintered U-shaped Breaker Super Mini" tool for boring operations. 【Application Scenarios】 - Inner diameter machining of hydraulic and pneumatic equipment valve bodies - Machining of steel and stainless steel - Machining prone to chip wrapping or clogging 【Benefits of Implementation】 - Significant reduction in tool costs (approximately 92% based on results) - Improvement in tool life (over 20 times based on results) - Reduction in processing interruptions due to chip clogging - Achievement of stable, high-precision machining

In the machining of spindle components for machine tools, the handling of chips during inner diameter processing is an important issue. If chips become clogged or stretched, they can adversely affect the work surface and tools, potentially leading to processing interruptions and the production of defective products. To address these challenges, we have developed the "HORN" boring tool with a sintered U-shaped breaker. 【Application Scenarios】 - Inner diameter processing of steel and stainless steel - Small diameter processing from a pilot hole diameter of φ4.0mm - Processing where chip wrapping or clogging is a concern 【Benefits of Implementation】 - Reduction in processing stoppages due to chip clogging - Reduction in tool costs due to extended tool life - Mitigation of adverse effects on the work surface

In the energy industry, particularly in the manufacturing of turbine components, high precision and stable processing are required. Issues such as chip clogging that occurs during inner diameter machining, and the negative impact it has on the work surface and tools, directly lead to decreased processing efficiency and variations in product quality. Frequent processing stoppages due to chip removal also affect production planning. To address these challenges, we have developed the "Sintered U-shaped Breaker Super Mini" tool for boring operations. 【Usage Scenarios】 - Inner diameter machining of turbine components - Machining of steel and stainless steel - Processes prone to chip wrapping and clogging 【Benefits of Implementation】 - Significant reduction in tool costs (achievements: approximately 92%) - Prevention of processing stoppages due to chip clogging - Extension of tool life (achievements: over 20 times) - Realization of stable high-precision machining

In the manufacturing of industrial machinery, particularly gearboxes, the management of chips during inner diameter processing is a significant challenge. When chips become clogged, processing is interrupted, which can adversely affect the work surface and tools. These issues directly lead to decreased production efficiency and shortened tool life. The "Sintered U-Shaped Breaker Super Mini" tool for boring processing that we offer has been developed to address these concerns. 【Usage Scenarios】 - Inner diameter processing of gearboxes - Processing of steel and stainless steel - Processing prone to chip wrapping and clogging 【Benefits of Implementation】 - Significant reduction in tool costs (approximately 92% based on results) - Prevention of processing interruptions due to chip clogging - Extension of tool life (over 20 times based on results) - Usable with existing tool holders

In the machining of robot joint components, high precision and stable processing are required. Particularly in the machining of complex shapes and fine parts, chip management can become a challenge. When chips get clogged or stretched, they can adversely affect the work surface and tools, leading to processing interruptions and a decrease in precision. To address these challenges, our company has developed the "Sintered U-shaped Breaker Super Mini" tool for boring operations. 【Application Scenarios】 - Precision boring of robot joint components - Machining prone to chip wrapping and clogging - Machining of steel and stainless steel 【Benefits of Implementation】 - Reduction of processing interruptions due to chip clogging - Reduction of tool costs through extended tool life - Improvement in machining precision

In the optical equipment industry, especially in the precision machining of lens mounts, the handling of fine chips and the maintenance of tool life are emphasized. When chips become clogged, they can affect the accuracy of the machined surface and accelerate tool wear. This can lead to interruptions in processing or the need for reprocessing, resulting in decreased production efficiency and increased costs. Our boring tools from HORN have been developed to address these challenges. 【Application Scenarios】 - Inner diameter machining of lens mounts - Boring of precision parts - Machining where chip wrapping is a concern 【Benefits of Implementation】 - Reduction of machining defects due to chip clogging - Cost savings from extended tool life - Improvement in production efficiency due to enhanced machining stability

In the manufacturing of ship engine parts, high precision and stable processing are required. Particularly in inner diameter machining, issues such as chip wrapping and clogging are likely to occur, which can lead to processing defects, reduced tool life, and even stoppages in the production line. These problems directly result in a decline in part quality and an increase in manufacturing costs. The boring tools we offer, "HORN," effectively resolve these chip issues by employing sintered U breakers. This contributes to improved processing stability and productivity in the manufacturing of ship engine parts. 【Usage Scenarios】 - Inner diameter machining of ship engine parts - Machining of steel and stainless steel - Processes prone to chip wrapping and clogging 【Benefits of Implementation】 - Reduction in processing stoppages due to chip clogging - Cost savings on tools due to extended tool life (approximately 92% proven) - Improvement and stabilization of machining accuracy

In the automotive industry, high-precision gear machining is a crucial factor that affects the performance and reliability of products. In particular, gears used in drive and transmission systems require high precision and durability. Improper machining can lead to abnormal noises, premature wear, and even performance degradation. HORN's carbide gear skiving cutters and gear deburring tools address these challenges, achieving high-precision and high-efficiency gear machining. 【Application Scenarios】 - Gear machining in the manufacturing of automotive parts - Efficient production using multi-tasking machines and 5-axis machining centers - A wide range of machining needs from small-diameter gears to large-diameter gears - One-chucking machining for gear skiving and deburring 【Benefits of Implementation】 - Improved product reliability through enhanced machining precision - Increased production efficiency and cost reduction - Reduced lead time by shortening the deburring process - Flexibility to accommodate diverse gear machining needs

In the aerospace field, the demand for lightweight components necessitates high-precision and high-efficiency gear machining. Particularly for complex shapes and fine parts, achieving a balance between machining accuracy and productivity is a challenge. Inadequate machining can lead to issues that affect the performance and reliability of components. HORN's carbide gear skiving cutters and gear deburring tools address these challenges and support the manufacturing of lightweight components in the aerospace sector. 【Application Scenarios】 - Precision gear machining of aircraft engine components - Gear machining of lightweight structural components for drones and small aircraft - Manufacturing of specially shaped gears aimed at weight reduction 【Benefits of Implementation】 - Stabilization of component performance through improved machining accuracy - Cost reduction through enhanced production efficiency - Strengthened capability to handle complex-shaped components