伏虎金属工業 List of Products and Services

We handle "dual-shaft screw pumps with mixing function" that mix while transferring liquids and powders, as well as "dual-shaft screw pumps with degassing function" that eliminate air inclusion troubles by removing bubbles from the liquid during transfer. These are sanitary pumps that combine functions such as "mixing" and "degassing" in addition to "transfer," consolidating processes that previously required other equipment, thereby reducing the time needed for production and cleaning after production. This is expected to enhance productivity and achieve labor savings. Additionally, the structure prevents contact between the rotating parts of the pump, which helps minimize the risk of metal contamination. Other products include: - Dual-shaft screw pumps: Non-contact sanitary pumps capable of transferring high-viscosity liquids. - Conveyor-integrated dual-shaft screw pumps: Pumps designed to transfer ultra-high-viscosity liquids that are almost solid, like okara. - Radial vane pumps: Easy-to-maintain pumps with high self-priming capability that can recover liquid without leaving any residue at the bottom of drums. For more details, please refer to the catalog or feel free to contact us.

• Other pumps

We would like to introduce a new case of mixing powder and liquid using a twin-screw pump with mixing capabilities (blending pump). In this case, by mixing with a liquid, a powder that becomes highly viscous can be uniformly mixed in a short time with just one pump, simplifying the manufacturing process that traditionally required a kneader or stirring device. Immediately after the powder is introduced, it can be observed floating on the surface of the water, whereas after 10 minutes of circulation, a thick, homogeneous liquid with high viscosity is produced. This case is the result of a simulated test conducted in-house based on customer requests, and feedback from the customers who reached out to us included comments like, "I have never seen such a uniform mixture," and they were very satisfied with the results. *For more details, please refer to the PDF document or feel free to contact us.

• Other pumps
• Mixer/agitator

On the homepage of Fukuhoku Metal Industry, we have published questions from customers regarding the "Small Radial Vane Pump," which can be easily disassembled and cleaned without tools. Please refer to it, and if you have any questions, feel free to contact us. Our pumps are semi-custom products, so we can accommodate many requests that other companies cannot, so please consult with our sales representatives. We will recommend a suitable pump after discussing your needs. 【Examples of inquiries (partial)】 ■ I want to transport high-viscosity liquids at low flow rates. - I am looking for a small pump that can transfer high-viscosity liquids. ■ Is there a small pump with high self-priming capability? - I need a small pump with high self-priming capability, so I am searching for one. ■ I am looking for a small embedded pump. - I want a small, high-performance pump to integrate into various devices and equipment. *You can download the product catalog for the "Small Radial Vane Pump" from the PDF download section.

• Other pumps

On the homepage of Fukuharu Metal Industry, we have published questions from customers regarding the "Radial Vane Pump," which can self-suction "down to the bottom of the drum" without leaving any residue. We introduce common inquiries in a Q&A format, such as "Expensive raw materials are left at the bottom of the drum," "Leaking at the seal area," and "Is there a pump that can withstand slurry?" Please refer to this information, and if you have any questions, feel free to contact us. 【Examples of Questions (Partial)】 ■ The pump's performance decreases quickly - The vanes of the vane pump in use are unevenly worn, and I would like to do something about it... ■ I want to solve the ceramic breakage issue - The ceramic of the vane pump in use often breaks; is there anything that can be done? ■ I want a pump that makes no noise - I am troubled by the loud noise of the pump in use. *You can download the product catalog for the 'Radial Vane Pump' from the PDF download section.

• Other pumps

On the homepage of Fukuharu Metal Industry, we have published questions from customers regarding the "Deforming Pump," which can simultaneously achieve degassing and liquid transfer. Please refer to it, and if you have any questions, feel free to contact us. Our pumps are semi-custom products, so we can accommodate many requests that other companies cannot, so please consult with our sales representatives. We will recommend the most suitable pump after a meeting. 【Examples of inquiries (partial)】 ■ I want to remove air mixed in the transfer liquid. - We often experience filling and forming defects due to air bubbles. ■ I want to prevent liquid leakage. - The pump frequently leaks liquid, and I want to do something about it. ■ I want a sanitary pump with high self-priming capability. - I am struggling with the weak self-priming capability of the non-contact sanitary pump I am using. *You can download the product catalog for the "Deforming Pump" from the PDF download section.

• Other pumps

On the website of Fukuhoku Metal Industry, we have published questions from customers regarding the "Blending Pump," which can mix multiple liquids while transferring them. We introduce inquiries in a Q&A format, such as "I want to shorten the cleaning time of the mixer" and "I want to switch to continuous mixing." Please refer to it, and if you have any questions, feel free to contact us. 【Examples of inquiries】 ■ I want to switch to continuous mixing - Can't the mixing be done continuously? ■ I want to shorten the cleaning time of the mixer - Can't the cleaning time of the mixer be shortened? ■ I want to avoid the foam generated during mixing - Is there any way to deal with the foam generated during mixing? *You can download the product catalog for the "Blending Pump" from the PDF download section.

• Other pumps

On the homepage of Fukuhoku Metal Industry, we have published frequently asked questions from customers regarding our "Twin Screw Pump," which can smoothly transfer various fluids without damaging them. Questions such as "Insufficient pressure," "I don't want to change the liquid quality or solids," "I want to avoid pulsation," and "I can't transfer because the liquid lacks fluidity" are presented in a Q&A format. Please refer to this information, and if you have any questions, feel free to contact us. 【Examples of Questions (Partial)】 ■ I want to avoid contamination - I am using a rotary pump, but I am troubled by metal contamination. ■ Severe wear - Is there any way to address the wear of pump parts? ■ Running costs - I am having trouble due to frequent part replacements. ■ CIP cleaning does not remove dirt / Disassembly cleaning is troublesome - I want to improve the poor dirt removal during CIP cleaning. *You can download the product catalog for the "Twin Screw Pump" from the PDF download section.

• Other pumps

The "SQW type" is a pump suitable for the very challenging transport of fluids such as ultra-high viscosity liquids and cake-like substances with low moisture content. This product enables smooth transport of ultra-high viscosity liquids, including dry materials with low moisture content. By equipping the suction (inlet) side with a screw conveyor, ultra-high viscosity materials introduced from the top can be smoothly delivered to the pump chamber. Additionally, we also offer a "paddle-equipped twin-screw pump" that can break up clumped materials and achieve uniformity. 【Features】 ■ Specializes in transporting materials with low moisture content that are difficult to handle ■ Equipped with a screw conveyor ■ Achieves smooth transport of ultra-high viscosity liquids and cake-like substances ■ Capable of accommodating special applications *For more details, please refer to the PDF document or feel free to contact us.

• Other pumps

The "SQ type" is a standard type of twin-screw pump. It allows for complete exposure of the wetted parts, making it compatible with various cleaning methods. In particular, during the coating process for lithium-ion secondary battery electrode manufacturing, the homogenization of electrode materials, which is crucial for determining battery performance, makes our product, which operates without pulsation and contamination, particularly suitable. It is capable of transferring a variety of fluids. 【Features】 ■ Complete exposure of wetted parts, compatible with various cleaning methods ■ Finishing processes of the casing interior are designed with cleaning in mind ■ Mechanical seals can be removed ■ Buffed finish on the casing exterior to clean the surface (optional) *For more details, please refer to the PDF document or feel free to contact us.

• Other pumps

The "SQWA type" integrates the conveyor and pump sections, allowing for the transportation of solid materials without damaging their shape. With a slide bar design, it enables the installation and removal of the casing without contacting the screw. By eliminating the compression and lifting processes inside the pump, it can send the liquid directly to the next process without changing its properties, making it suitable for lines that dislike changes in liquid quality. 【Features】 ■ Achieves stress-free transportation ■ Transports solids without breaking them ■ No change in liquid quality ■ Improved seal lifespan ■ Easy disassembly *For more details, please refer to the PDF materials or feel free to contact us.

• Other pumps

Here is an example of transferring pulp raw materials in the paper and paint fields. We received inquiries about the lack of pumps capable of transferring a liquid containing a large amount of pulp fibers in a stable and contamination-free manner. As a solution, we were able to achieve stable transfer without contamination using a non-contact screw pump. 【Case Overview】 ■ Purpose: Transfer between tanks ■ Model: Dual-axis screw pump SQ type ■ Liquid Name: Pulp raw material ■ Issues: There were no pumps available that could transfer a liquid containing a large amount of pulp fibers in a stable and contamination-free manner. ■ Improvements: It became possible to transfer stably without contamination using a non-contact screw pump. *For more details, please refer to the PDF document or feel free to contact us.

• Special Pump
• Other pumps

We will introduce an example of transferring low moisture content additives in the paper and paint fields. Until now, there were no pumps available for transfer, so filling drums was done manually, which required too much labor and led to health issues for some workers. Therefore, we achieved automation through the powerful self-priming capability of a defoaming pump, significantly improving labor efficiency, reducing personnel, and greatly enhancing productivity. Additionally, the pump's good cleanability made it easy to address concerns about equipment cleaning. 【Case Overview】 ■ Objective: Improvement of labor efficiency ■ Model: Twin-screw pump with defoaming function, VQ type ■ Liquid name: Low moisture content additive ■ Issues: There were no pumps available for transfer, so filling drums was done manually, which required excessive labor. ■ Improvements: Automation was achieved through the powerful self-priming capability of the defoaming pump, leading to improved labor efficiency, reduced personnel, and significantly increased productivity. *For more details, please refer to the PDF document or feel free to contact us.

• Special Pump
• Other pumps

We would like to introduce an example of transferring plating solution (diamond slurry) in the paper and paint industry. We received inquiries about the running costs being too high due to the high concentration and thick slurry that rendered other volumetric pumps unusable within a few days. Therefore, we adopted a twin-screw pump. This allowed for continuous use for over five years and significantly reduced running costs. 【Case Overview】 ■ Purpose: Reduction of running costs by improving wear resistance ■ Model: Twin-screw pump SQ type ■ Liquid Name: Plating solution (diamond slurry) ■ Issues: The high concentration and thick slurry rendered the pump unusable within a few days, leading to excessive running costs ■ Improvements: Enabled continuous use for over five years and significantly reduced running costs *For more details, please refer to the PDF document or feel free to contact us.

• Special Pump
• Other pumps

Here is an example of paint transfer in the paper and paint industry. The liquid itself tends to foam easily, and using a diaphragm can cause pulsation and foaming. Additionally, there were concerns about avoiding changes in liquid quality. Therefore, we used a twin-screw pump. This allowed us to maintain the quality of the liquid during transfer within the tube without foaming. 【Case Summary】 ■ Purpose: Tank transfer ■ Model: Twin-screw pump SQ type ■ Liquid Name: Paint ■ Issues: The liquid itself tends to foam easily, and using a diaphragm can cause pulsation and foaming; we also want to avoid changes in liquid quality. ■ Improvements: Maintaining liquid quality during transfer within the tube using screws, without foaming. *For more details, please refer to the PDF document or feel free to contact us.

• Special Pump
• Other pumps

Here is an example of cellulose transfer in the paper and paint fields. In other positive displacement pumps, fibers would clog, leading to frequent stoppages and traditional pulsation issues. Therefore, the use of a twin-screw pump resolved the problems of clogging and pulsation, allowing for stable supply. 【Case Overview】 ■ Objective: Continuous supply to the emulsification machine without clogging ■ Model: Twin-screw pump SQ type ■ Liquid Name: Cellulose ■ Issues: Clogging of fibers in other positive displacement pumps caused frequent stoppages and traditional pulsation problems ■ Improvements: The twin-screw pump resolved the issues of clogging and pulsation, enabling stable supply. *For more details, please refer to the PDF document or feel free to contact us.

• Special Pump
• Other pumps

Here is an example of the transfer of water-based pigments in the paper and paint fields. We received inquiries and consultations regarding issues caused by wear from pigments. As a solution, we used ceramic and highly wear-resistant vanes for the casing outer surface and guide ring, which extended the lifespan. 【Case Overview】 ■ Purpose: Wear countermeasures ■ Model: Radial vane pump R type ■ Liquid Name: Water-based pigment ■ Issues: Wear caused by pigments ■ Improvements: The lifespan was extended by using ceramic and highly wear-resistant vanes for the casing outer surface and guide ring. *For more details, please refer to the PDF document or feel free to contact us.

• Special Pump
• Other pumps

Here is an example of the transfer of pharmaceutical jelly in the pharmaceutical and cosmetics field. Previously, we used manual cleaning, but we received a request to switch to CIP cleaning to improve line efficiency. As a result, we introduced a screw pump. We created a line that allows for both jelly transfer and CIP cleaning with a single pump, achieving simplification of the line and improved workability. Additionally, by changing from manual cleaning to CIP, we not only reduced cleaning water and waste liquid but also ensured stability in cleaning quality. 【Case Overview】 ■ Purpose: Adaptation to CIP cleaning ■ Model: Dual-axis screw pump SQ type ■ Liquid Name: Pharmaceutical jelly ■ Issues: Manual cleaning was used, but there was a desire to switch to CIP cleaning for line efficiency. ■ Improvements: Not only was cleaning water and waste liquid reduced, but stability in cleaning quality was also achieved. *For more details, please refer to the PDF document or feel free to contact us.

• Special Pump
• Other pumps

Here is an example of transferring cosmetic cream in the pharmaceutical and cosmetics field. We received an inquiry about searching for a pump that can handle high viscosity. By introducing a radial vane pump, we were able to improve the system to self-prime high viscosity liquids. 【Case Overview】 ■ Purpose: Transfer from container to filling machine ■ Model: Radial Vane Pump, V type ■ Liquid Name: Cosmetics, Cream ■ Issue: Searching for a pump that can handle high viscosity ■ Improvement: Improved to self-prime high viscosity liquids with a vane pump *For more details, please refer to the PDF document or feel free to contact us.

• Special Pump
• Other pumps

We would like to introduce an example of transporting thawed meat in the pharmaceutical and cosmetics fields. We received a request to transport frozen meat (cut pieces) with as little water mixed in as possible. Therefore, we proposed to place the cut meat into a screw conveyor, mix it with water, and transport it. 【Case Overview】 ■ Purpose: To transport frozen meat after cutting, even if it has not fully thawed ■ Model: Dual-axis screw pump, SQW type ■ Liquid name: Thawed meat ■ Issues: Desire to transport frozen meat (cut pieces) with as little water mixed in as possible ■ Improvements: Place cut meat into a screw conveyor, mix with water, and transport *For more details, please refer to the PDF document or feel free to contact us.

• Special Pump
• Other pumps

Here is an example of the transfer of detergents and softeners in the pharmaceutical and cosmetics fields. We wanted to increase the filling amount, but when we increased the pumping speed, it caused foaming, leading to issues with proper filling. By using a screw pump for the transfer, we were able to suppress foaming even with large volumes being transferred, resulting in an increase in production. We achieved an improvement effect of 4 million yen per year. 【Case Summary】 ■ Objective: Increase filling amount and improve accuracy ■ Model: Dual-axis screw pump, SQ type ■ Liquid name: Detergent and softener ■ Issues: We wanted to increase the filling amount, but increasing the pumping speed caused foaming, preventing proper filling. ■ Improvements: Suppressed foaming even with large transfers. Increased production resulting in an improvement effect of 4 million yen per year. *For more details, please refer to the PDF document or feel free to contact us.

• Special Pump
• Other pumps

Here is an example of the transfer of cosmetic cream in the pharmaceutical and cosmetics field. In the newly established emulsification filling line, the transfer liquid was too high in viscosity, and there was no non-contact pump capable of self-priming transfer from the emulsifier. Therefore, a vacuum self-priming deforming pump was used to enable self-priming of the high-viscosity liquid from the emulsifier. Additionally, by performing deaeration simultaneously with the transfer, we were able to reduce filling defects during the subsequent filling process. [Case Summary] ■ Purpose: Transfer from emulsifier to filling line ■ Model: Twin-screw pump with deaeration function, VQ type ■ Liquid Name: Cosmetic cream ■ Issues: There was no non-contact pump capable of self-priming transfer from the emulsifier ■ Improvements: By performing deaeration simultaneously with the transfer, we reduced filling defects during the subsequent filling process. *For more details, please refer to the PDF document or feel free to contact us.

• Special Pump
• Other pumps

Here is an example of the transfer of toothpaste and hand cream in the pharmaceutical and cosmetics fields. Previously, the product was manually extracted from drums and poured into the filling machine hopper, which required significant labor and effort. To address this, automation was achieved through the powerful self-priming capability of a deforming pump. This also led to improvements in labor efficiency and a reduction in personnel. [Case Overview] ■ Objective: Improvement of labor efficiency and reduction of personnel ■ Model: VQ type twin-screw pump with degassing function ■ Liquid Name: Toothpaste and hand cream ■ Issue: Manual extraction and pouring from drums to the filling machine hopper ■ Improvement: Automation achieved through the powerful self-priming capability of the deforming pump *For more details, please refer to the PDF document or feel free to contact us.

• Special Pump
• Other pumps

Here is an example of transferring sauce in the field of seasoning liquids. With the rotary pump currently in use, issues such as seizing occasionally occurred. Each time, it was necessary to disassemble the pump for maintenance. Therefore, we introduced the SQ type dual-screw pump. This resolved the seizing issue and improved disassembly, eliminating the need for maintenance. 【Case Overview】 ■ Purpose: Improve contamination-free operation and ease of disassembly cleaning ■ Model: Dual-screw pump SQ type ■ Liquid Name: Sauce ■ Issues: Seizing problems occurred, requiring disassembly and maintenance each time ■ Improvements: Enhanced disassembly, eliminating the need for maintenance. This resulted in an improvement effect of 1.5 million per year, with no production stoppages. *For more details, please refer to the PDF document or feel free to contact us.

• Special Pump
• Other pumps

Here is an example of the transfer of sesame dressing in the field of seasoning liquids. We received a request to shorten the time for disassembly and cleaning after liquid transfer. Therefore, we introduced a small radial vane pump. It does not require tools for disassembly and assembly, which improves efficiency. Additionally, we were able to achieve an improvement effect of 1 million yen per year. 【Case Overview】 ■ Objective: Improve the workability of disassembly and cleaning ■ Model: Small radial vane pump VBB type ■ Liquid Name: Sesame dressing ■ Issues: Want to shorten the time for disassembly and cleaning after liquid transfer ■ Improvements: No tools required for disassembly and assembly, leading to increased efficiency. Additionally, an improvement effect of 1 million yen per year. *For more details, please refer to the PDF document or feel free to contact us.

• Special Pump
• Other pumps

Here is an example of transferring tomato paste in the field of seasoning liquids. Tomato paste was manually scooped out from a drum into a can, requiring significant effort, time, and labor. To address this, a deforming pump was introduced. With its powerful self-priming capability, it was able to extract the tomato paste, resulting in a fivefold increase in productivity and improved labor efficiency. [Case Overview] ■ Objective: Improve production efficiency and reduce labor effort ■ Model: Twin-screw pump with degassing function, VQ type ■ Liquid Name: Tomato Paste ■ Issues: Manual scooping required significant effort, time, and labor ■ Improvements: The powerful self-priming capability of the deforming pump allowed for the extraction of tomato paste, achieving a fivefold increase in productivity and improved labor efficiency. *For more details, please refer to the PDF document or feel free to contact us.

• Special Pump
• Other pumps

Here is an example of the transfer of soy sauce in the field of seasoning liquids. We were using a mono pump, but contamination occurred due to the mixing of the stator. Additionally, there were costs associated with replacing parts. By introducing a radial vane pump, we were able to reduce part costs and avoid significant contamination. 【Case Overview】 ■ Purpose: Small pouch filling ■ Model: Radial Vane Pump R type ■ Liquid Name: Soy Sauce ■ Issues: Contamination due to the mixing of the stator ■ Improvements: Reduction of part costs, avoidance of significant contamination *For more details, please refer to the PDF document or feel free to contact us.

• Special Pump
• Other pumps

Here is an example of the transfer of miso in the field of seasoning liquids. To prevent foreign matter contamination, a pipeline-type metal inspection device was introduced. However, due to the influence of bubbles contained in the transfer liquid, it was not possible to increase the sensitivity of the metal detection, resulting in the inability to detect the desired size of metal for removal. Therefore, by using a deforming pump, the liquid was sent while removing bubbles, which increased the sensitivity of the metal detection and demonstrated sufficient performance. Additionally, by removing the bubbles in the liquid, oxidation was prevented, and the quality of the transfer liquid improved. 【Case Overview】 ■ Purpose: Transfer filling through metal inspection from the tank ■ Type: Two-axis screw pump with defoaming function, VQ type ■ Liquid Name: Miso ■ Issues: Unable to detect the desired size of metal for removal ■ Improvements: By using a deforming pump, the liquid was sent while removing bubbles, which increased the sensitivity of the metal detection and demonstrated sufficient performance. *For more details, please refer to the PDF document or feel free to contact us.

• Special Pump
• Other pumps

Here is an example of transferring liquid seasonings in the field of seasoning liquids. Due to its high viscosity (approximately 100,000 CP), we received inquiries that a large-sized rotary pump is required to achieve a flow rate of 40 L/min. Therefore, we proposed the SQ-50 (2S type) pump, which is a screw pump capable of transferring even high-viscosity liquids at increased rotation, and is also more compact. [Case Overview] ■ Purpose: Extraction from a 1-ton container ■ Model: Dual-shaft screw pump SQ type ■ Liquid Name: Liquid seasoning ■ Issue: Due to high viscosity (approximately 100,000 CP), a large-sized rotary pump is needed to achieve a flow rate of 40 L/min ■ Improvement: The screw pump can transfer at increased rotation even with high viscosity, allowing for a more compact solution with the SQ-50 (2S type) pump. *For more details, please refer to the PDF document or feel free to contact us.

• Special Pump
• Other pumps

Here is an example of transporting soybeans and water in the food sector. A problem arose where transportation could not occur unless the ratio of water to soybeans was 7:3, leading to blockages. As a solution, we replaced the vortex pump with a screw pump, allowing for transportation even when the amount of water was reduced by half. 【Case Summary】 ■ Purpose: To reduce the amount of water ■ Type: Dual-shaft screw pump, SQ type ■ Liquid name: Soybeans + water ■ Issues: Transportation could not occur unless the ratio of water to soybeans was 7:3 ■ Improvements: Replaced with a screw pump, enabling transportation even with half the amount of water *For more details, please refer to the PDF document or feel free to contact us.

• Special Pump
• Other pumps

Here is an example of chocolate transfer in the food sector. Issues of leakage and chocolate sticking occurred with a gland packing volumetric pump. Therefore, negative pressure transfer was implemented using a non-contact twin-screw pump, equipped with a full jacket. This resolved the issues of leakage and sticking, significantly contributing to quality improvement. [Case Overview] ■ Purpose: Prevention of sticking and leakage ■ Model: Twin-screw pump SQ type ■ Liquid Name: Chocolate ■ Issues: Leakage and sticking problems occurred with a gland packing volumetric pump ■ Improvements: Negative pressure transfer was implemented using a non-contact twin-screw pump, resolving the issues of leakage and sticking. *For more details, please refer to the PDF document or feel free to contact us.

• Special Pump
• Other pumps

Here is an example of transporting fruits (peaches and strawberries) in the food sector. Fruits were being transported on a conveyor and crushed in a mixer, but this batch process took time, required space, and was also quite dirty. Therefore, a twin-screw pump with a screw conveyor was introduced. By increasing the inlet size, peaches and strawberries could be directly fed in and transported inline while being crushed. [Case Overview] - Purpose: To combine the roles of the conveyor and mixer into one machine and eliminate dirt - Model: Twin-screw pump, SQW type - Liquid Name: Fruits (peaches and strawberries) - Issues: The batch process took time, required space, and was visibly dirty - Improvements: By using a twin-screw pump with a screw conveyor and increasing the inlet size, peaches and strawberries could be directly fed in, eliminating the need for conveyor space and freeing up strategic space. *For more details, please refer to the PDF document or feel free to contact us.

• Special Pump
• Other pumps

Here is an example of the transfer of liquid eggs in the food sector. Existing vane pumps experience rapid wear due to the entry of eggshells, leading to changes in egg quality. By using a non-contact screw pump, we have made it less prone to wear even when shells enter, resulting in fewer changes in liquid quality. 【Case Overview】 ■ Objective: To improve wear resistance and transport without changes in liquid quality ■ Model: Dual-shaft screw pump, SQ type ■ Liquid Name: Liquid eggs ■ Issues: Existing vane pumps wear out quickly due to the entry of eggshells ■ Improvements: By using a non-contact screw pump, it has become less prone to wear and fewer changes in liquid quality *For more details, please refer to the PDF document or feel free to contact us.

• Special Pump
• Other pumps

Here is an example of the transfer of curry in the food sector. We were using an existing rotary pump, but due to noticeable cleaning issues during CIP cleaning, we were disassembling and cleaning it every time. By using a screw pump, we were able to achieve complete CIP cleaning with just one pump, eliminating the need for daily disassembly cleaning, which led to a reduction in labor costs and an improvement in production efficiency. 【Case Overview】 ■ Objective: Reduction of daily cleaning time through CIP cleaning ■ Model: Dual-shaft screw pump, SQ type ■ Liquid Name: Curry ■ Issues: Noticeable cleaning issues during CIP cleaning required disassembly cleaning every time ■ Improvements: Using a screw pump led to a reduction in labor costs and an improvement in production efficiency *For more details, please refer to the PDF document or feel free to contact us.

• Special Pump
• Other pumps

Here is an example of the transfer of minced meat in the food sector. Previously, a snake pump was used, but it required pushing the transfer liquid into the pump with a pusher from the mixer, leading to issues such as space constraints and labor-intensive operations. By using a deforming pump, self-priming from the hopper without a pusher became possible. Additionally, the use of a non-contact pump reduced the risk of foreign material contamination and shortened the time required for disassembly and cleaning. [Case Overview] ■ Purpose: Transfer from mixer to filling line ■ Model: Twin-screw pump with degassing function, VQ type ■ Liquid Name: Minced meat ■ Issues: There was a risk of foreign material contamination with contact pumps, and disassembly and cleaning took a long time. ■ Improvements: By using a deforming pump, self-priming from the hopper without a pusher became possible. The transfer while degassing in the subsequent molding line reduced the defect rate in molding. *For more details, please refer to the PDF document or feel free to contact us.

• Special Pump
• Other pumps

Here is an example of transferring bread dough in the food sector. We wanted to portion the bread dough mixed by the mixer into trays, but due to the high liquid viscosity, there were no pumps available for transfer, resulting in time-consuming manual work. By using a deforming pump, we were able to quantitatively portion the bread dough, which was moved from the mixer to a hopper, with the push of a button, leading to reduced labor costs and improved production efficiency. [Case Overview] ■ Purpose: Self-priming from the hopper ■ Model: VQ type twin-screw pump with degassing function ■ Liquid Name: Bread dough ■ Issues: There were no pumps available for transfer, leading to time-consuming manual work ■ Improvements: By using a deforming pump, it became possible to quantitatively portion with the push of a button *For more details, please refer to the PDF document or feel free to contact us.

• Special Pump
• Other pumps

Here is an example of transporting okara (moisture content 80-82%) in the food sector. Previously, it was transported using other volumetric pumps, but there were issues with foreign matter contamination and the running costs associated with parts replacement due to wear were too high. Therefore, a non-contact screw conveyor type twin-screw pump was introduced. This reduced running costs by 80%, allowed for a larger inlet, and eliminated concerns about bridging with paddles, resulting in stable transport conditions. [Case Summary] - Purpose: Improvement of wear resistance and resolution of foreign matter contamination issues - Model: Twin-screw pump SQW type - Liquid name: Okara (moisture content 80-82%) - Issues: Problems with foreign matter contamination and high running costs due to parts replacement from wear - Improvements: Running costs reduced by 80% with the non-contact screw conveyor type twin-screw pump *For more details, please refer to the PDF document or feel free to contact us.

• Special Pump
• Other pumps

Here is an example of the transfer of polymer solutions in the field of chemistry. There are various liquids ranging from low to high viscosity, and we were requested to extract all of them. Therefore, we improved the system to allow the transfer of low to high viscosity liquids using a single pump by employing a deforming pump. 【Case Overview】 ■ Objective: Defoaming and extraction transfer from the tank ■ Model: VQ type twin-screw pump with defoaming function ■ Liquid Name: Polymer solution ■ Issues: Various liquids ranging from low to high viscosity that need to be extracted ■ Improvements: Enabled the transfer of low to high viscosity liquids using a single pump by employing a deforming pump *For more details, please refer to the PDF document or feel free to contact us.

• Special Pump
• Other pumps

Here is an example of the transfer of organic solvents in the field of chemistry. We received a request for self-priming (organic solvent) capabilities from a tank. Therefore, we introduced a radial vane pump. This allowed for self-priming capability and air-entrained transfer. 【Case Overview】 ■ Purpose: Self-priming from the tank ■ Model: Radial Vane Pump R Type ■ Liquid Name: Organic Solvent ■ Issue: Need for self-priming (organic solvent) from the tank ■ Improvement: Introduction of the radial vane pump enabled air-entrained transfer *For more details, please refer to the PDF document or feel free to contact us.

• Special Pump
• Other pumps

Here is an example of slurry liquid transfer in the field of chemistry. We were using a contact-type pump, but issues arose with component wear and foreign matter contamination due to the transfer liquid containing slurry. By using a non-contact screw pump, we were able to reduce running costs associated with component wear and decrease the risk of foreign matter contamination in the transfer liquid. 【Case Overview】 ■ Purpose: Supply to the spray line ■ Model: Dual-axis screw pump, SQ type ■ Liquid Name: Slurry liquid ■ Issues: Component wear and foreign matter contamination due to transfer liquid containing slurry ■ Improvements: Reduced running costs due to component wear by using a non-contact screw pump *For more details, please refer to the PDF document or feel free to contact us.

• Special Pump
• Other pumps

Here is an example of the transfer of isopropyl alcohol and aluminum slurry in the field of chemistry. We were using a centrifugal pump, but we had to replace the pump every six months, which was cumbersome and led to a decrease in productivity. Therefore, we introduced a screw pump. The wear resistance improved, allowing for 10 years of use without replacing major components. We eliminated pump costs and replacement efforts, resulting in an improvement effect of 2 million per year. 【Case Summary】 ■ Objective: Improvement of wear resistance ■ Model: Dual-axis screw pump SQ type ■ Liquid name: Isopropyl alcohol & aluminum slurry ■ Issues: The replacement was cumbersome and productivity decreased, so we were looking for a pump that was resistant to wear. ■ Improvements: By introducing a screw pump, we eliminated pump costs and replacement efforts. *For more details, please refer to the PDF document or feel free to contact us.

• Special Pump
• Other pumps

Here is an example of the transfer of water-soluble fats in the field of chemistry. We were using a gear pump, but it stopped transferring liquid when it sucked in air, requiring us to prime it, which caused production to halt. Therefore, we switched to a vane pump, which allowed for transfer even when air was sucked in, eliminating the need for constant priming. 【Case Overview】 ■ Purpose: Solving problems caused by air suction ■ Model: Radial Vane Pump, V type ■ Liquid Name: Water-soluble fats ■ Issues: Using a gear pump, it stops transferring liquid when it sucks in air Constant priming is required, and production stops ■ Improvements: No priming work required and improved productivity, with an improvement effect of 1 million per year *For more details, please refer to the PDF document or feel free to contact us.

• Special Pump
• Other pumps

Here is an example of transporting wood fibers + organic solvents in the field of chemistry. A problem arose where fibers were clogging inside the pump. Therefore, by introducing a screw pump, improvements were made to allow for transportation without clogging the pump. 【Case Overview】 ■ Purpose: To transport wood fibers without clogging ■ Model: Twin-screw pump SQ type ■ Liquid Name: Wood fibers + organic solvent ■ Issues: Fibers clogging inside the pump ■ Improvements: Enhanced to allow transportation without clogging the pump using a screw pump *For more details, please refer to the PDF document or feel free to contact us.

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Here is an example of the transfer of concentrated sulfuric acid pitch in the field of chemistry. There was a problem where the slurry content was high, causing early wear of the gears in a gear pump. Therefore, we switched to a vane pump (ceramic rotor, ceramic guide ring), which improved the lifespan by more than three times. 【Case Overview】 ■ Purpose: Transfer from drum to tank, tank to drum, tank to tank ■ Model: Radial Vane Pump R type ■ Liquid Name: Concentrated Sulfuric Acid Pitch ■ Issues: High slurry content leading to early wear of gears in a gear pump ■ Improvements: Changed to a vane pump, resulting in over three times the lifespan *For more details, please refer to the PDF document or feel free to contact us.

• Special Pump
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Here is an example of the transfer of tea leaves in the field of chemistry. A problem arose where we wanted to transfer a liquid containing a large amount of tea leaves using a non-contact pump with as low a moisture content as possible, but there was no pump that could transfer the tea leaves stably without clogging inside the pump. By using a screw pump, we were able to achieve stable transfer at a lower moisture content than requested. 【Case Overview】 ■ Purpose: To transfer without breaking solid materials ■ Model: Twin-screw pump SQW type ■ Liquid name: Tea leaves ■ Issues: There was no pump that could transfer tea leaves stably without clogging inside the pump ■ Improvements: By using a screw pump, stable transfer at a lower moisture content than requested became possible *For more details, please refer to the PDF document or feel free to contact us.

• Special Pump
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Here is an example of the transfer of detergent solvents and resin solvents in the field of chemistry. We were struggling with the transfer of high-viscosity resins and the cleaning of adhesive transfer liquids. By introducing a screw pump, we were able to achieve stable transfer of high-viscosity liquids at a large flow rate. The cleaning line that previously required a booster pump can now be handled by a single screw pump, leading to simplification of the line and savings in running costs. 【Case Overview】 ■ Purpose: Supply line to the tank ■ Model: Dual-axis screw pump, SQ type ■ Liquid name: Detergent solvent, resin solvent ■ Issues: Struggled with the transfer of high-viscosity resins and cleaning of adhesive transfer liquids ■ Improvements: Stable transfer of high-viscosity liquids at a large flow rate is now possible with the screw pump 　　　　　The cleaning line that previously required a booster pump can now be managed by one unit *For more details, please refer to the PDF document or feel free to contact us.

• Special Pump
• Other pumps