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  3. シーメンス株式会社 gPROMS ポートフォリオ
  4. June 16th, Spray Dryer Joint Seminar "Reducing Scale-Up Experiment Frequency - Lab Data and Digital Twin"
SEMINAR_EVENT
  • Apr 18, 2023
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Apr 18, 2023

June 16th, Spray Dryer Joint Seminar "Reducing Scale-Up Experiment Frequency - Lab Data and Digital Twin"

シーメンス株式会社  gPROMS ポートフォリオ シーメンス株式会社 gPROMS ポートフォリオ
We will hold a joint seminar with Buchi Japan Co., Ltd. After the introduction of their new product S-300, we will conduct the following presentation: "Reducing Scale-Up Experiment Frequency - Lab Data and Digital Twin" When scaling up prototypes in the lab, there is a significant burden on-site. Since spray dryers are simple manufacturing equipment, maximizing the use of digital technology is key to reducing trial and error. What can be achieved with what kind of lab data? We will introduce the benefits of digital twin technology instead of investing in hardware. Date and Time: June 16 (Friday) 13:15 - 17:00 For details on how to apply, please refer to the link below. https://cloud.infohub.buchi.com/spray-dry-seminar-2023
Date and time Friday, Jun 16, 2023
Capital Location: Siemens Corporation 3-1-9 Shin-Yokohama, Kohoku Ward, Yokohama City, Arena Tower 11th Floor
Entry fee Free
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Spray Drying Spray Dryer Model

Pre-testing in simulations allows for risk avoidance in scaling up. We offer consulting services. Monthly contracts available.

The spray dryer allows for the consideration of product quality variation control and equipment scale-up (enlargement) by simulating factors that influence particle size control, moisture content control, and particle shape during the manufacturing process. In modeling, the particle size distribution is calculated based on the Population Balance equation, and the drying process of the particles is also taken into account. Additionally, representing adhesion to the walls is an important requirement in the simulation. With the integration of Siemens' STAR-CCM+, it is possible to analyze the actual gas flow in detail, which can be used for considerations of scale-up and operational improvements. This is an optional feature of gPROMS FormulatedProducts. *For more details, please download the catalog or contact us.

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Powder process simulation software

Visualize continuous processes! For improving quality and reviewing production costs in active pharmaceutical ingredient manufacturing and formulation processes. *We provide support from demo tests to utilization follow-up.

This is a modeling tool developed in collaboration with a U.S. mega-pharma company. Recently, the pharmaceutical industry has been transitioning from batch production to continuous production, and it is being used for process design and control system considerations. It is a model library of gPROMS FormulatedProducts. In continuous production processes, advanced quality management (PAT, QbD, RTRT) becomes possible, as well as the ability to handle small-batch, multi-product production, but at the same time, high-precision process modeling technology becomes essential. If you have any inquiries such as "I want to reduce plant construction costs," "I want to increase production volume at existing plants," or "I want to improve product quality (particle size distribution)," please feel free to contact us! 【Features】 ■ Capable of steady-state and dynamic (dynamic) simulation ■ Easily handles multiple recycle streams ■ Allows for optimization considerations of plant design and operation methods ■ Can identify and estimate process equipment performance from test data ■ Provides graphical representation of batch plant operating procedures ■ Can be linked with crystallization process analysis libraries ■ Can be linked with oral absorption analysis libraries *For more details about the product, please download the PDF from the link below.

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Modeling tool for solid and powder processes 'gFORMULATE'

Process model library (reaction, crystallization, wet and dry grinding, spray drying, wet and dry granulation, blending, and tablet compression, etc.)

gPROMS Formulated Products is equipped with a library of process models for operations such as reactions, crystallization, wet and dry milling, spray drying, wet and dry granulation, blending, and tablet compression. In case studies applied to pharmaceutical processes, it enables consistent performance analysis of the entire system from active pharmaceutical ingredient (API) manufacturing through formulation processes to oral absorption risk analysis. ■ Solution crystallization analysis ■ Solid-liquid and solid-gas separation, classification, and granulation process analysis ■ Oral absorption analysis This product was developed with the cooperation of major pharmaceutical companies in Europe and the United States. By using mathematical models of raw materials, unit operations, and product performance, it allows for formulation design aimed at optimizing pharmaceuticals and their manufacturing. It enables faster screening of new formulation candidates against quality attributes, including in vivo performance and manufacturability.

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Related catalog(3)

Examples of Accelerating SDGs Promotion through DX: Powdered Milk Production Process Using Spray Dryer (Danone)

Examples of Accelerating SDGs Promotion through DX: Powdered Milk Production Process Using Spray Dryer (Danone)

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Spray Drying Spray Dryer Model

Spray Drying Spray Dryer Model

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Spray Drying Spray Dryer Model

Spray Drying Spray Dryer Model

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シーメンス株式会社  gPROMS ポートフォリオ
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We will be exhibiting at the Agriculture WEEK/Plant Factory EXPO from October 1st to 3rd.

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We will be exhibiting from Wednesday, October 1 to Friday, October 3, 2025. Makuhari Messe https://www.jagri-global.jp/hub/ja-jp/visit/feature-t/plant.html Please stop by!

Jul 01, 2026

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How Will Drawings, Sites, and Documents Change? The Reality of AI Implementation That Construction and Civil Engineering Companies Need to Know Right Now in 45 Minutes

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To construction and civil engineering companies looking for the "next" step in digitalization. This seminar will explain the currently trending topic of "AI utilization" in 45 minutes. We will clearly introduce the latest trends, specific case studies, and steps for implementation to address questions such as "What can AI do?" and "How can it be applied to our business?" Whether your company is already advancing in DX or is just starting to consider AI, you will find hints for improving operational efficiency. 【Schedule】 1: Company introduction and instructor introduction 2: Case studies of AI utilization in the construction and civil engineering industry 3: Convincing examples! Patterns of AI utilization in construction operations 4: Three steps to avoid failure in AI implementation 5: Q&A and closing remarks

Jul 01, 2026

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Digitalizing the veteran's expertise! Techniques for sharing know-how to enable young professionals to operate independently.

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We will address the issue of young employees who, despite joining the company, leave due to reasons such as "there's no time to be taught," "I don't understand when I'm told to learn by watching," and "what is written and said varies depending on the project or person in charge." We propose a system that accumulates the know-how of veterans in AI and systems, allowing young employees to search for and solve problems on their own. 【Schedule】 1: Company introduction and instructor introduction 2: Reasons why technical inheritance is not progressing (lack of time, difficulty in verbalizing) 3: "Next-generation manual and know-how sharing methods" utilizing video and AI search 4: Examples of system construction to institutionalize technical inheritance 5: Q&A and closing remarks

Jul 01, 2026

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[Webinar] "Utilization of Equipment Inspection/Cleaning/Security/Reading/Entry and Exit" | Recorded Distribution (July Only)

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G-Smart Co., Ltd. will hold a recorded webinar featuring footage from the previously live-streamed "Building Management DX Business-Specific Demo WEEK," available for two weeks in July. Smart Attack V3 is a no-code field reporting app that allows users to complete reporting tasks on their smartphones and share and manage the report content in real-time. In this webinar, we will introduce how to create and manage reports using Smart Attack V3, focusing on reporting tasks related to building management, with a different theme each day over the two-week period, accompanied by easy-to-understand demonstrations. We encourage you to take this opportunity to register. ★★★ Recommended for: ★★★ - Those managing reports for cleaning, move-in/move-out, equipment inspections, etc., using paper or Excel. - Those who feel challenges in standardizing or digitizing reports that differ by task. - Those considering no-code reporting tools tailored to their company's operations. ★★★ Event Schedule ★★★ Period: July 6 (Monday) to July 17 (Friday) from 15:00 to 15:30 * Each theme will be held on specific days of the week. Monday: Equipment Inspections, Tuesday: Cleaning, Wednesday: Security, Thursday: Meter Readings, Friday: Move-in/Move-out Checks.

Jun 30, 2026

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Introduction to the Implementation and Utilization of Metal 3D Printers/AM: Key Points [Introductory Course] <Zoom Online Seminar> - Explanation of the correct selection of desired models, key points and considerations for implementation and utilization, various molding methods and technologies, examples of short time, low cost, and high-quality manufacturing, advantages of AM, factors for failure, and secrets to success.

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Metal 3D printers are becoming increasingly diverse, and recently, relatively affordable low-cost machines costing several million yen, binder jetting methods that enable mass production of parts, and high-speed, large machines for creating large components and products have been continuously introduced to the market. Furthermore, the prototyping of magnesium parts and the manufacturing of copper parts, which were difficult to create with existing machines, have begun. Metal 3D printers eliminate the need for molds by directly producing products from 3D data, and they can create complex shapes that were impossible with traditional processing methods, as well as lattice and porous structures, hollow structures, and hybrid structures. This enables the innovative creation of metal parts and molds that are not available from conventional or other companies, significantly reduces prototyping and manufacturing time, drastically decreases the number of parts, allows for lightweight and compact designs, and reduces manufacturing processes and workforce requirements. Using metal 3D printers, we provide easy-to-understand explanations for those considering the development of attractive new products, the creation of new businesses, differentiation from existing products, significant reductions in prototyping and manufacturing time, dramatic decreases in the number of parts, and cost-effective lightweight complex-shaped components, as well as for beginners who are interested in these topics. The world is energetically investing in metal parts and mold manufacturing as the leading candidate for the next generation, and mass production of parts has also begun in earnest. Manufacturing parts with metal 3D printers will become commonplace in a few years.

Jun 30, 2026

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