We will be exhibiting at INTERMOLD2024 (Nagoya).

We provide high-precision, high-performance molds!

At Yamanaka Gokin, we specialize in the production of precision cold forging molds, as well as warm, hot, and cold composite forging molds, non-ferrous metal forging molds, and flow forming molds, tailored to various forming processes. 【Features】 　◎ Cold Forging 　　- High precision and high strength 　◎ Warm, Hot, and Cold Composite Forging 　　- Accommodates complex shapes 　　- Achieves large net shapes 　◎ Non-Ferrous Metal Forging 　　- Realizes lightweight and energy savings 　　- Accommodates complex shapes 　◎ Flow Forming 　　- Accommodates complex shapes such as tooth profiles

• Press Dies

Visualizing processing points! Load sensors that enable real-time anomaly detection.

PiezoBolt is a load sensor that incorporates a piezoelectric sensor unit embedded within a bolt that meets JIS standards. By utilizing the piezoelectric effect, which generates voltage when force (pressure) is applied, it is capable of measuring minute changes in load. When combined with a measurement system, it enables real-time monitoring of equipment and tools, as well as anomaly detection. ◎ High Sensitivity Excellent responsiveness, allowing for highly sensitive measurements. ◎ Ease of Use Compliant with JIS standard bolt sizes, it can be installed directly in place of existing bolts for measurement. ◎ Durability With a dust and water protection rating equivalent to IP65, it can be used up to 80°C. A high-performance sensor suitable for mass production environments. ◎ Flexibility The piezoelectric element responds to axial forces, detecting changes not only in compression but also in tension.

• Other measurement, recording and measuring instruments
• others

It is possible to analyze various manufacturing processes such as plastic processing, heat treatment, cutting, and forging.

DEFORM is a manufacturing CAE software that utilizes cutting-edge numerical computation technology to simulate various processing phenomena on a computer, such as the flow of metal materials, load conditions on tools, deformation due to heat treatment, and chip prediction during cutting. 【Manufacturing processes that can be analyzed with DEFORM】 ◎ Cold, hot, and warm forging ◎ Cutting (turning, milling, drilling, etc.) ◎ Heat treatment (quenching, carburizing, etc.) ◎ Sheet forming and sheet forging ◎ Roll forming ◎ Extrusion ◎ Plastic fastening ◎ Cogging

• Other analyses
• Other production management systems

It is a CAE software that can analyze various changes due to processing, such as the material flow of metals and the stress state of molds in metal processing, including forging and plate forging.

DEFORM is a CAE software that can analyze various changes caused by processing, such as the flow of metal materials and the stress state of molds in metal processing, including forging and sheet forging. By predicting issues that may occur during processing in advance, it reduces prototype labor and costs. 【Manufacturing Processes Analyzed by DEFORM】 ◎ Forging (cold, hot, warm) ◎ Sheet forging ◎ Sheet forming (press processing) ◎ Cutting ◎ Heat treatment ◎ Roll forming ◎ Extrusion ◎ Joining (riveting, welding, FSW) ◎ Metal additive manufacturing 【Features】 ◎ Diverse Analysis Functions From features that allow beginners in CAE software to easily perform analyses to functions that assist experienced users in enhancing and streamlining their analysis tasks, DEFORM is equipped with a variety of capabilities. ◎ Comprehensive Support System We not only assist with software usage but also solve problems related to plastic processing. Our dedicated staff supports customers based on the technology cultivated as a forging die manufacturer. ◎ Extensive Track Record We have been adopted by customers in various fields, including automotive, steel, aerospace, and electronics. Additionally, there are many implementations in universities and public institutions.

• Stress Analysis

Just replace the fastening bolts! With easy implementation, we support solutions for various on-site issues such as reducing defect rates, improving work processes, and detecting damage!

This document introduces cases where the load sensor "PiezoBolt" has been utilized to solve various challenges in production sites. It includes a total of 14 cases, such as improving the quality of machined surfaces and reducing defect rates through machine learning, detecting vibrations during cutting, and visualizing tool conditions. The monitoring results and operational methods are explained in detail according to different issues, making it a useful reference for improving productivity. 【Contents (partial)】 ■ Improving the quality of machined surfaces and reducing defect rates through machine learning ■ Detecting vibrations during cutting and visualizing tool conditions ■ Reducing downtime through automatic adjustment of blocked forged products ■ Detecting abnormalities in mold cracking and optimizing mold replacement timing! ■ Determining mold installation accuracy through "dry runs"! Reducing trial run costs *For more details, please refer to the PDF document or feel free to contact us.

• Other security and surveillance systems

Quickly detect abnormalities in the manufacturing site and respond swiftly with accurate understanding of the causes!

Using the piezoelectric load sensor "PiezoBolt," we measure loads and analyze phenomena occurring at "processing points" that were previously unseen. Based on the analysis results, we identify precursors to the occurrence of defective products and implement countermeasures against defects. This solution addresses various challenges in the production site, including equipment maintenance and anomaly detection. 【Monitoring Examples in Forging】 ■ Detection of mold cracks ■ Prediction of punch wear and lifespan ■ Evaluation of lubricating oil 【Monitoring Examples in Press Forming】 ■ Detection of punch breakage ■ Prediction of foreign object embedding ■ Detection of scrap accumulation ■ Equipment maintenance for press machines 【Monitoring Examples in Cutting】 ■ Detection of cutting tool defects 【Monitoring Examples in Casting】 ■ Detection of abnormalities in casting formation *For more details, please refer to the PDF document or feel free to contact us.

• Other electronic measuring instruments

We will combine our experience in design technology with advanced CAE utilization techniques to explore and propose various ideas in a short period of time.

Our company identifies existing problems and potential issues, and conducts "process development" to find the most suitable and ideal forms and processing methods. In cutting, grinding, electrical, and finishing processes, we continuously practice the accumulation and transmission of know-how to improve mold accuracy and lifespan. We solve concerns such as wanting to improve productivity, engage in IoT, reduce costs, or develop new forged parts. [Features] - Accumulated know-how in mold manufacturing since our founding - Integration of advanced CAE technology - Achieving low costs and shortening forging processes *For more details, please refer to the related links or feel free to contact us.

• Processing Contract

The pinhole inspection for packaging engineering is fully automated, eliminating packaging defects based on certain quality standards. The judgment results and operational status can be managed via a monitor screen. - Quantitative management of quality standards for the pinhole inspection process - Ensuring the quality of the product's shelf life - Establishing evaluation criteria for the manufacturing process, achieving quantitative quality assurance - Slim and space-saving design that can be connected to existing production lines - Quick changeover for product variety switching can be handled in a short time by exchanging chambers - Fully domestically produced, allowing for rapid maintenance and troubleshooting - Example target works: pillow packaging, packaged rice (packaged cooked rice), etc. *Please consult us regarding the use of this product for pharmaceuticals.

Fukuda Co., Ltd. has been pursuing leak detection for 60 years and is committed to advancing the future of leak testing. 【 Supporting Various Leak Tests: Air Leak Test / Gas Leak Test (Hydrogen Gas, Helium Gas) 】 We develop, manufacture, and sell leak testing equipment to inspect airtightness and sealing properties. We will propose the appropriate testers and devices for each inspection target. 【 Target Industries and Examples of Inspection Targets 】 - Automotive Industry: Engines, FC components, valves and piping, various parts - Electronic Components Industry: Smartphones, keyless switches, various small sensors - Pharmaceuticals / Food / Cosmetics Industry: Bottle containers, syringes, vials, eye drop containers, pillow packaging, PTP packaging We will propose the most suitable leak testers for each industry. 【 ISO Certification 】JIS Q 9001:2015 (ISO 9001:2015)

Fukuda Corporation has been pursuing leak detection for 60 years and is dedicated to advancing the future of leak testing. 【 Supporting Various Leak Tests: Air Leak Test / Gas Leak Test (Hydrogen Gas, Helium Gas) 】 We develop, manufacture, and sell leak testing equipment to inspect airtightness and sealing performance. We will propose suitable testers and devices for each inspection target. 【 Target Industries and Examples of Inspection Targets 】 - Automotive Industry: Engines, FC components, valves and piping, various parts - Electronic Components Industry: Smartphones, keyless switches, various small sensors - Pharmaceuticals / Food / Cosmetics Industry: Bottle containers, syringes, vials, eye drop containers, pillow packaging, PTP packaging We will propose the most suitable leak testers for each industry. 【 ISO Certification 】JIS Q 9001:2015 (ISO 9001:2015)

This is a collection of links to Fukuda's technical columns. It covers various topics related to leak tests and more... Please check the related links for more information.

We will be exhibiting at the Green Cross Exhibition 2026. This year, it will be held at the Sapporo City Sports Exchange Facility, Tsudome (Sapporo City, Hokkaido). You can actually try out various cutters, including safety cutters. If you have any concerns about preventing cutting accidents, our cutter professionals will provide suggestions. We look forward to your visit.