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  5. Processing Contract
  6. Method development that achieves low cost and shortens the forging process.

Method development that achieves low cost and shortens the forging process.

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last updated:Feb 12, 2026

ヤマナカゴーキン
ヤマナカゴーキン
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We will combine our experience in design technology with advanced CAE utilization techniques to explore and propose various ideas in a short period of time.

Our company identifies existing problems and potential issues, and conducts "process development" to find the most suitable and ideal forms and processing methods. In cutting, grinding, electrical, and finishing processes, we continuously practice the accumulation and transmission of know-how to improve mold accuracy and lifespan. We solve concerns such as wanting to improve productivity, engage in IoT, reduce costs, or develop new forged parts. [Features] - Accumulated know-how in mold manufacturing since our founding - Integration of advanced CAE technology - Achieving low costs and shortening forging processes *For more details, please refer to the related links or feel free to contact us.

    Processing Contract
bz01_features02.jpg

Method development that achieves low cost and shortens the forging process.

bz01_features02.jpg
bz01_features02.jpg
  • Related Link - https://www.yamanaka-eng.co.jp/business/business01…

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basic information

【Flow of Problem Solving】 STEP01. Concept and Planning (Thinking) - First, share the ideal technologies and product images, solutions to problems, costs, etc. that the customer envisions. STEP02. Design (Finding and Thinking) - Identify existing problems and potential issues, and discover the most suitable and ideal forms and processing methods. STEP03. Prototyping (Testing and Challenging) - Based on the data from simulations, confirm the approach to prototyping, costs, and delivery times with the customer. Propose solutions that minimize the costs of trial and error. STEP04. Manufacturing and Mass Production (Making and Supporting) - Support the manufacturing of molds and products both domestically and internationally. STEP05. Improvement (Observing and Diagnosing) - Assist not only with "making and finishing," but also with quality control and process management after production. Continuously improve to get closer to further ideals. *For more details, please refer to the related links or feel free to contact us.

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Launched a "Forged Product Development Site" for designers, featuring examples of reduced lead times and cost savings.

  • Company news

We solve the concerns of designers and developers, such as 'abandoning forging due to complex shapes' and 'long lead times due to numerous prototypes.' Yamanka Gokin, a leading company in mold design and CAE analysis, has launched a 'Forged Product Development Site' that consolidates case studies directly related to solving engineers' challenges. By combining 60 years of expertise with cutting-edge simulations, we strongly support your product development. <Highlighted Cases on the Site> No Cutting: Forging the serration part of bevel gears to achieve both process reduction and improved accuracy. Breaking Limits with Deep Hole Processing: Achieving deep hole forging with an L/D ratio of 10 times, exceeding processing limits. One-Shot Forming of Complex Shapes: Significantly reducing manufacturing costs by utilizing multi-axis compound presses. With optimal method proposals based on over 1,500 insights, we simultaneously achieve reduced development costs, lightweighting, and increased strength. For more details, please refer to the related link.

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We will be exhibiting at INTERMOLD2024 (Nagoya).

  • Company news

We will be exhibiting at "INTERMOLD Nagoya," which will be held from June 26 (Wednesday) to June 28 (Friday), 2024, at Port Messe Nagoya. We have prepared a wealth of useful information, and all our staff are looking forward to your visit, so please come and see us. <Exhibited Products and Services> ◎ "Smart Die Set" for one-touch abnormality detection ◎ "Monitoring Solution" that visualizes processing points ◎ "High Value-Added Cold Forging Technology" created from over 60 years of history and new ideas ◎ CAE software "DEFORM" that supports all processing stages For more details about the exhibition overview and the exhibited products and services, please check the related links.

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ヤマナカゴーキン

ヤマナカゴーキン

Automobiles and Transportation Equipment

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First, let's consult with Yamana Kogin. We want to be a company that customers can trust and think of first when they have any problems. With that in mind, we will seriously tackle any requests, never cut corners, and continue to provide the 'things' and 'experiences' that our customers truly desire.

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