Sanpelca series case inner pads available for consultation from small quantities to mass production.

Sanpelca series case inner pads available for consultation from small quantities to mass production.

The Sanpelca series, as an independent bubble polyethylene foam, combines cushioning properties with moderate rigidity and is widely used as interior material for cases. We select the material grade and thickness according to the shape, weight, and usage environment of the stored items, and we manufacture by combining punching and bonding processes. We can also accommodate prototypes and small quantity projects, and during mass production, efficient manufacturing is possible through the optimization of processing methods. You can also consult us about designs tailored to the items being stored and the dimensions of the case.

• sponge

Sanpelca series case inner pads, suitable for small quantities to mass production.

We are capable of producing case interior pads using the Sanpelka series. These materials are adopted as interior padding for cases aimed at protecting and securing stored items, and we can accommodate a wide range of projects from small-scale prototypes to mass production. Case interior pads refer to the foam that is placed inside cases used for storing tools, precision instruments, measuring devices, and more. By processing the foam to match the shape of the stored items, it helps to cushion impacts during transport and storage, and prevents the items from moving within the case. The Sanpelka series consists of relatively firm foam materials that are commonly used for case interior pads.

• Cushioning material

Soft sponge, internal pad cushioning material, die-cut processing and bonding processing.

This is a sponge processing project for case interior applications. We accommodate production that combines punching and bonding processes for applications requiring flexibility and cushioning.

• Cushioning material

Soft sponge, internal pad cushioning material, die-cut processing and bonding processing.

We accommodate the processing of cushioning materials made from softer sponge materials for case inner pads. Through die-cutting and bonding processes tailored to the shape of the stored items, we provide protection and fixation for the products. Softer sponge is widely used as case lining material because it can gently protect the stored items.

• Food boxes, packaging materials, and cushioning materials

Sanpelca series punch processing storage for plastic models and more.

This is a processing project for case interiors using 20t ash material from Sanperca L-1400. Due to the 20t thickness, it accommodates processing that considers the retention of stored items and cushioning properties.

• Cushioning material

Case interior parts Sanpelca L-1400 20t gray punching process

We performed die-cut processing of sponge for interior cases using Sanpelca L-1400 20t gray material. It is compatible with shape processing tailored to the stored items. Sanpelca is a firm and sturdy sponge material.

• Cushioning material

Can be bundled together with the inner pad, inner cushioning material, and the case body.

This is a processing project for case interiors using sponge material. Due to the thickness of 20mm, it accommodates processing that considers the retention of stored items and cushioning properties.

• Cushioning material

Sponge punching and return processing laminated product

Our company offers "residual cutting" and "return processing" in Thomson-type and mold-based punching processes to enhance shape stability. We select the optimal cutting method according to the material, product shape, and application.

• Cushioning material

Punching process 1mm connection Sanperca L-1400

We support the production of punched products using Sanpelca L-1400. Sanpelca L-1400 has a good balance of resilience and shape stability, making it a material often used for case interiors and cushioning applications. In punching processes, areas that are prone to stress due to their shape, such as corners and thin sections, can affect the final result. Depending on the application, by specifying delicate areas in advance, we can provide a response that takes into account the shape and processing conditions.

• Cushioning material

Sanpelca L1400 punching process delicate area presentation

We support the production of punched products using Sanpelca L-1400. Sanpelca L-1400 has a good balance of resilience and shape stability, making it a material often used for case interiors and cushioning applications. In punching processes, areas that are prone to stress due to their shape, such as corners and thin sections, can affect the final result. Depending on the application, by specifying delicate areas in advance, we can provide a response that takes into account the shape and processing conditions.

• Cushioning material

A-8 Special Black Case Inner Pad Layered Step Production

We support the production of internal pads for cases with a laminated step structure using A-8 special black sponge. By combining sponges of different thicknesses, it is possible to create an interior configuration with steps that matches the height and shape of the stored items. The laminated step structure makes it easy to separate the contact points for each stored item, allowing for stable holding and fitting. A-8 special black has a calm color tone and moderate elasticity, making it a user-friendly material for the interior of display and transport cases.

• Cushioning material

B-4 case pads can be custom-made from design to delivery.

We can create case pads and cushioning materials tailored to existing cases. By using sponge materials, we can produce interior fittings that are lightweight, easy to handle, and gently protect the stored items. We adjust the size of the sponge pads according to the internal dimensions of the case and the shape of the equipment or parts to be stored, ensuring a perfect fit for the existing case. This specification is also easy to use for replacing the interior of commercially available cases or as an added cushioning material.

• Food boxes, packaging materials, and cushioning materials

Why not just change the interior of the official case?

This is an inner pad designed to fit the shape of the official Kamen Rider case. It fits existing cases and allows for customization of the contents inside. Since it is a made-to-order item, you can reflect your preferences, thereby enhancing its value as a collection. This service can also be repurposed for various items, including not only hobbies but also jewelry, precious metals, precision instruments, fragile items, and more.

• Cushioning material

Padding material for the case, tailored to fit perfectly in existing cases.

We accommodate the production of internal pads and cushioning materials tailored to existing cases. By using sponge materials, we can create interior fittings that are lightweight, easy to handle, and gently protect the stored items. We adjust the size of the sponge pads to match the internal dimensions of the case and the shape of the equipment or parts being stored, ensuring a perfect fit for the existing case. This specification is also easy to use for replacing the interior of commercially available cases or as an added cushioning material.

• Other CAD

Would you like to have custom-made cushioning materials for hobby cases and collections from Fujika Industries?

We create custom-made cushioning materials for hobby products and collectible items. It is possible to consider the interior configuration to match storage items of different shapes and sizes, such as figures and models. By using sponge materials, we can provide lightweight and easy-to-handle cushioning that is less likely to scratch surfaces. We also take into account stability during storage and ease of retrieval, focusing on configurations that emphasize a fit suitable for the intended use.

• Cushioning material

Fujika Industrial Hobby Case Inner Pad for Collection Storage - Fit Design

We support the production of internal pads for hobby cases. We will consider an interior configuration that fits stably within the case, tailored to the shape and size of collectibles such as figures and models. By using sponge material, we can create an interior that is lightweight, easy to handle, and resistant to surface scratches. We also take into account stability during storage and ease of access, designing a fit that is mindful of collection preservation. It is also possible to create prototypes using inexpensive sponge, and then use more expensive sponge material for the final product.

• Small box/case packing machine

Production of logos for the exhibition, all made of sponge material. (Fujika Industries)

We create logos for exhibitions and events entirely using sponge material. The lightweight and easy-to-handle sponge material makes setup and takedown simple, which is a key feature for exhibition use. We can achieve various shape expressions tailored to the design, including contour cuts and letter cutouts. We can also accommodate three-dimensional structures with added thickness and adjust the size to fit the exhibition space.

• sponge

We will cut the sample to size with water pressure and fit it to the case. We will also accept the design of the cushioning material and the demo case you provided.

The processing dimensions have been adjusted to match the contents. It has been finished tightly to prevent any rattling inside the case. A urethane layer has been installed on the back cover to enhance the cushioning effect.

• Cushioning material

We processed the Sanpelka in layers to fit into the container case. The L-1400 provides moderate hardness to protect the products inside the container.

We have made it to fit the actual items you will store. Due to the depth of the holes, we have layered several sheets together. How about making it for a carrying box?

• Cushioning material

LD-15 is a low VOC sponge made without the use of chemical blowing agents. LD-15 is the lightest grade in the series.

LD-15 is made with a high foaming ratio of about 70 times and is considered equivalent to a standard product with a ratio of 30 times. Water jet processing and die-cutting can also be applied in the same way as standard products. This material is expected to perform well in medical fields that dislike outgassing and in export-related applications.

• Cushioning material

We offer a wide range of sponge cushioning materials made from PE foam. Since they are made of sponge, they are lightweight. Why not create custom products for your hobbies or work?

A water jet cutter is a type of precision machining. Since there is no need to use molds, it is possible to produce as few as one piece. While it is often the case that customers bring in the outer casing, we can accommodate that.

• Cushioning material

CLT, which has been widely adopted in the construction field, is now expanding its applications into the civil engineering sector. The "Hyper CLT Mats" are civil engineering CLT products that utilize wood CLT as temporary materials. Traditionally, steel plates have been the mainstream choice for temporary roads, access routes, and heavy machinery yards. The Hyper CLT Mats introduce a new option of "wood" to that market. The 5x10 mats weigh approximately 230 kg, making them lightweight and easy to install and remove with small machinery, with a maximum capacity of 40 mats on a 10-ton truck. They also have advantages in terms of workability and transportation efficiency. Moreover, they offer added value that can only be achieved with wood, such as glare reduction, noise control, CO2 fixation, and consideration for aesthetics. This product is expected to be a new proposal for not only construction companies but also building material firms, lumber companies, and material trading companies. It is a registered technology with the Ministry of Land, Infrastructure, Transport and Tourism under NETIS, with the registration number "TH-250021-A." The use of wood is not limited to construction anymore. The utilization of Hyper CLT Mats is expanding as a new market that connects civil engineering and wood.

Fukuda Corporation has been pursuing leak detection for 60 years and is dedicated to advancing the future of leak testing. 【 Supporting Various Leak Tests: Air Leak Test / Gas Leak Test (Hydrogen Gas, Helium Gas) 】 We develop, manufacture, and sell leak testing equipment to inspect airtightness and sealing performance. We will propose suitable testers and devices for each inspection target. 【 Target Industries and Examples of Inspection Targets 】 - Automotive Industry: Engines, FC components, valves and piping, various parts - Electronic Components Industry: Smartphones, keyless switches, various small sensors - Pharmaceuticals / Food / Cosmetics Industry: Bottle containers, syringes, vials, eye drop containers, pillow packaging, PTP packaging We will propose the most suitable leak testers for each industry. 【 ISO Certification 】JIS Q 9001:2015 (ISO 9001:2015)

This is a collection of links to Fukuda's technical columns. It covers various topics related to leak tests and more... Please check the related links for more information.

In civil engineering sites such as mountainous areas and construction sites, it may be necessary to use wooden boards on slopes or inclined access roads. Hyper CLT boards are civil engineering materials utilizing wood CLT, which can be laid not only on flat ground but also on sloped terrain. They can be used for temporary roads, access routes, heavy machinery entry paths, and measures against muddy conditions, creating a driving environment that takes advantage of the unique surface characteristics of wood. The 5×10 board weighs approximately 230 kg, and the 5×20 board weighs about 460 kg, making them lightweight and easy to install and remove even with small machinery, which is a notable feature for maneuverability in narrow sites. This wooden board is registered as a technology under the Ministry of Land, Infrastructure, Transport and Tourism's NETIS system as "TH-250021-A," and can also be utilized for safety measures and innovative ideas in public works.

Metal cracks are one of the concerns in equipment maintenance operations. Repairs using conventional welding methods can alter the base material around the crack due to heat, leading to residual stress and deformation, which always carries the risk of "crack recurrence" or "secondary damage." Hinode Waterworks Equipment Co., Ltd.'s "Mechanical Stitching Method" is a new technique that allows for the repair of metal cracks without applying heat. By using special bolts and reinforcement plates, the crack is physically removed without affecting the base material with heat. Repairs can be performed even in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. For more details, please contact us or download the catalog.