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  3. フジカ工業
  4. Sanpelca series case inner pads available for consultation from small quantities to mass production.
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  • Jun 19, 2026
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Jun 19, 2026

Sanpelca series case inner pads available for consultation from small quantities to mass production.

フジカ工業 フジカ工業
The Sanpelca series, as an independent bubble polyethylene foam, combines cushioning properties with moderate rigidity and is widely used as interior material for cases. We select material grades and thicknesses according to the shape, weight, and usage environment of the stored items, and we manufacture by combining punching and bonding processes. We can accommodate prototypes and small quantity projects, and during mass production, efficient manufacturing is possible through the optimization of processing methods. We are also open to consultations regarding designs tailored to the storage items and case dimensions. ■ Related Services - Production of internal pads for cases - Sanpelca processing - Cushioning materials for storage cases - Bonding processing - Sponge shape processing ──────────────────────── Processing materials: Foam, rubber, plastic Processing contents: Punching processing / Bonding processing / Slicing processing We accommodate everything from prototypes to mass-produced items.
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Sanpelca series case inner pads available for consultation from small quantities to mass production.

Sanpelca series case inner pads available for consultation from small quantities to mass production.

The Sanpelca series, as an independent bubble polyethylene foam, combines cushioning properties with moderate rigidity and is widely used as interior material for cases. We select the material grade and thickness according to the shape, weight, and usage environment of the stored items, and we manufacture by combining punching and bonding processes. We can also accommodate prototypes and small quantity projects, and during mass production, efficient manufacturing is possible through the optimization of processing methods. You can also consult us about designs tailored to the items being stored and the dimensions of the case.

  • sponge

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Sanpelca series case inner pads, suitable for small quantities to mass production.

Sanpelca series case inner pads, suitable for small quantities to mass production.

We are capable of producing case interior pads using the Sanpelka series. These materials are adopted as interior padding for cases aimed at protecting and securing stored items, and we can accommodate a wide range of projects from small-scale prototypes to mass production. Case interior pads refer to the foam that is placed inside cases used for storing tools, precision instruments, measuring devices, and more. By processing the foam to match the shape of the stored items, it helps to cushion impacts during transport and storage, and prevents the items from moving within the case. The Sanpelka series consists of relatively firm foam materials that are commonly used for case interior pads.

  • Cushioning material

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Soft sponge case inner pad cushioning material

Soft sponge, internal pad cushioning material, die-cut processing and bonding processing.

This is a sponge processing project for case interior applications. We accommodate production that combines punching and bonding processes for applications requiring flexibility and cushioning.

  • Cushioning material

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Case inner pad cushioning material - punching processing and bonding processing

Soft sponge, internal pad cushioning material, die-cut processing and bonding processing.

We accommodate the processing of cushioning materials made from softer sponge materials for case inner pads. Through die-cutting and bonding processes tailored to the shape of the stored items, we provide protection and fixation for the products. Softer sponge is widely used as case lining material because it can gently protect the stored items.

  • Food boxes, packaging materials, and cushioning materials

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Sanpelca series punch processing storage for plastic models, etc.

Sanpelca series punch processing storage for plastic models and more.

This is a processing project for case interiors using 20t ash material from Sanperca L-1400. Due to the 20t thickness, it accommodates processing that considers the retention of stored items and cushioning properties.

  • Cushioning material

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Case interior parts Sanperca L-1400 20t gray punching process

Case interior parts Sanpelca L-1400 20t gray punching process

We performed die-cut processing of sponge for interior cases using Sanpelca L-1400 20t gray material. It is compatible with shape processing tailored to the stored items. Sanpelca is a firm and sturdy sponge material.

  • Cushioning material

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Can be bundled together with the inner pad, inner cushioning material, and the case body.

Can be bundled together with the inner pad, inner cushioning material, and the case body.

This is a processing project for case interiors using sponge material. Due to the thickness of 20mm, it accommodates processing that considers the retention of stored items and cushioning properties.

  • Cushioning material

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Sponge punching and return processing laminated products

Sponge punching and return processing laminated product

Our company offers "residual cutting" and "return processing" in Thomson-type and mold-based punching processes to enhance shape stability. We select the optimal cutting method according to the material, product shape, and application.

  • Cushioning material

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Punching process 1mm connection Sanperka L-1400

Punching process 1mm connection Sanperca L-1400

We support the production of punched products using Sanpelca L-1400. Sanpelca L-1400 has a good balance of resilience and shape stability, making it a material often used for case interiors and cushioning applications. In punching processes, areas that are prone to stress due to their shape, such as corners and thin sections, can affect the final result. Depending on the application, by specifying delicate areas in advance, we can provide a response that takes into account the shape and processing conditions.

  • Cushioning material

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Sanpelca L1400 punching processing delicate area presentation

Sanpelca L1400 punching process delicate area presentation

We support the production of punched products using Sanpelca L-1400. Sanpelca L-1400 has a good balance of resilience and shape stability, making it a material often used for case interiors and cushioning applications. In punching processes, areas that are prone to stress due to their shape, such as corners and thin sections, can affect the final result. Depending on the application, by specifying delicate areas in advance, we can provide a response that takes into account the shape and processing conditions.

  • Cushioning material

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A-8 Special Black Case Inner Pad Layered Step Production

A-8 Special Black Case Inner Pad Layered Step Production

We support the production of internal pads for cases with a laminated step structure using A-8 special black sponge. By combining sponges of different thicknesses, it is possible to create an interior configuration with steps that matches the height and shape of the stored items. The laminated step structure makes it easy to separate the contact points for each stored item, allowing for stable holding and fitting. A-8 special black has a calm color tone and moderate elasticity, making it a user-friendly material for the interior of display and transport cases.

  • Cushioning material

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B-8 Case inner pads can be custom-made from design to delivery.

B-4 case pads can be custom-made from design to delivery.

We can create case pads and cushioning materials tailored to existing cases. By using sponge materials, we can produce interior fittings that are lightweight, easy to handle, and gently protect the stored items. We adjust the size of the sponge pads according to the internal dimensions of the case and the shape of the equipment or parts to be stored, ensuring a perfect fit for the existing case. This specification is also easy to use for replacing the interior of commercially available cases or as an added cushioning material.

  • Food boxes, packaging materials, and cushioning materials

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Hobby case inner pad (custom-made item)

Why not just change the interior of the official case?

This is an inner pad designed to fit the shape of the official Kamen Rider case. It fits existing cases and allows for customization of the contents inside. Since it is a made-to-order item, you can reflect your preferences, thereby enhancing its value as a collection. This service can also be repurposed for various items, including not only hobbies but also jewelry, precious metals, precision instruments, fragile items, and more.

  • Cushioning material

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Case inner pad cushioning material, tailored to fit perfectly in existing cases.

Padding material for the case, tailored to fit perfectly in existing cases.

We accommodate the production of internal pads and cushioning materials tailored to existing cases. By using sponge materials, we can create interior fittings that are lightweight, easy to handle, and gently protect the stored items. We adjust the size of the sponge pads to match the internal dimensions of the case and the shape of the equipment or parts being stored, ensuring a perfect fit for the existing case. This specification is also easy to use for replacing the interior of commercially available cases or as an added cushioning material.

  • Other CAD

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Hobby case collection cushioning material

Would you like to have custom-made cushioning materials for hobby cases and collections from Fujika Industries?

We create custom-made cushioning materials for hobby products and collectible items. It is possible to consider the interior configuration to match storage items of different shapes and sizes, such as figures and models. By using sponge materials, we can provide lightweight and easy-to-handle cushioning that is less likely to scratch surfaces. We also take into account stability during storage and ease of retrieval, focusing on configurations that emphasize a fit suitable for the intended use.

  • Cushioning material

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Hobby case inner pad

Fujika Industrial Hobby Case Inner Pad for Collection Storage - Fit Design

We support the production of internal pads for hobby cases. We will consider an interior configuration that fits stably within the case, tailored to the shape and size of collectibles such as figures and models. By using sponge material, we can create an interior that is lightweight, easy to handle, and resistant to surface scratches. We also take into account stability during storage and ease of access, designing a fit that is mindful of collection preservation. It is also possible to create prototypes using inexpensive sponge, and then use more expensive sponge material for the final product.

  • Small box/case packing machine

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Production of logos for the exhibition, all made of sponge material. (Fujika Industries)

Production of logos for the exhibition, all made of sponge material. (Fujika Industries)

We create logos for exhibitions and events entirely using sponge material. The lightweight and easy-to-handle sponge material makes setup and takedown simple, which is a key feature for exhibition use. We can achieve various shape expressions tailored to the design, including contour cuts and letter cutouts. We can also accommodate three-dimensional structures with added thickness and adjust the size to fit the exhibition space.

  • sponge

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Sanpelka cushioning material demo case

We will cut the sample to size with water pressure and fit it to the case. We will also accept the design of the cushioning material and the demo case you provided.

The processing dimensions have been adjusted to match the contents. It has been finished tightly to prevent any rattling inside the case. A urethane layer has been installed on the back cover to enhance the cushioning effect.

  • Cushioning material

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Sanpelca L-1400 container case

We processed the Sanpelka in layers to fit into the container case. The L-1400 provides moderate hardness to protect the products inside the container.

We have made it to fit the actual items you will store. Due to the depth of the holes, we have layered several sheets together. How about making it for a carrying box?

  • Cushioning material

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LD-15 Low VOC Lightweight

LD-15 is a low VOC sponge made without the use of chemical blowing agents. LD-15 is the lightest grade in the series.

LD-15 is made with a high foaming ratio of about 70 times and is considered equivalent to a standard product with a ratio of 30 times. Water jet processing and die-cutting can also be applied in the same way as standard products. This material is expected to perform well in medical fields that dislike outgassing and in export-related applications.

  • Cushioning material

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PE foam sponge cushioning material custom

We offer a wide range of sponge cushioning materials made from PE foam. Since they are made of sponge, they are lightweight. Why not create custom products for your hobbies or work?

A water jet cutter is a type of precision machining. Since there is no need to use molds, it is possible to produce as few as one piece. While it is often the case that customers bring in the outer casing, we can accommodate that.

  • Cushioning material

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Handling of WINSTAR's TFT LCD modules | For display sections of measuring instruments and industrial equipment | We accept inquiries and estimates regarding size and interface.

  • NEW
  • PRODUCT

We handle TFT LCD modules from WINSTAR for use in display sections of devices. 【We receive inquiries in the following situations】 - Wanting to update the display section of measuring instruments or control panels - Looking for LCDs to incorporate into industrial equipment - Searching for a supplier that can accommodate small quantities 【We can assist with】 - Selecting sizes and interfaces that meet application and enclosure conditions - Confirming pin assignments and arranging samples - Developing custom products and embedded systems - Selling in small lots We also handle OLED (organic EL) modules from the same WINSTAR company. Please consider these as well for devices that want to take advantage of their thinness, low power consumption, and wide viewing angles. Please check the specific specifications in the manufacturer's datasheet. We also accept requests for quotes only.

Oct 12, 2026

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Hyper CLT flooring panel

The success of CLT in civil engineering sites | Wooden lightweight mats "Hyper CLT Mats"

  • NEW
  • PRODUCT

CLT is known as a building material, but its applications are not limited to just buildings. The wooden lightweight mat "Hyper CLT Mat" is a new option for utilizing CLT in civil engineering. It can be used as a wooden mat in places where steel plates have been the norm, such as temporary roads, access routes, heavy machinery work yards, and material storage areas. The 5×10 mat is relatively light at about 230 kg, making it easy to install, remove, and relocate. Additionally, it offers different values compared to steel, such as reducing glare and metallic noise, as well as CO2 fixation through wood. Moreover, the Hyper CLT Mat is registered with the Ministry of Land, Infrastructure, Transport and Tourism as a NETIS technology "TH-250021-A." It can also be utilized for proposals involving the use of new technologies and environmental considerations in public works. From construction to civil engineering, the new use of wood is expanding in the form of wooden lightweight mats.

Oct 12, 2026

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Metal Crack Repair: MS Method for Repairing Cracks and Fractures in Machinery Equipment

  • NEW
  • PRODUCT

Metal cracks are one of the concerns in equipment maintenance operations. Conventional welding methods for repairs can cause changes in the base material around the crack due to heat, leading to residual stress and deformation, which always carries the risk of "crack recurrence" and "secondary damage." Hinode Water Supply Equipment Co., Ltd.'s "Mechanical Stitching Method" is a new technique that allows for the repair of metal cracks without applying heat. By using special bolts and reinforcement plates, the crack is physically removed without affecting the base material at all. Repairs can be made even in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. For more details, please contact us or download the catalog.

Oct 12, 2026

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Hyper CLT flooring panel

Quickly resolve your questions | We have added a Q&A page for Hyper CLT flooring.

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We have newly added a **"Frequently Asked Questions Q&A"** section to the Hyper CLT sheet website. It clearly summarizes many questions frequently asked by those considering the introduction of the product, such as "What types of civil engineering sites can it be used on?", "Can it be used on rainy days?", "Is it compatible with large machinery?", and "What is NETIS?". The Hyper CLT sheet is a lightweight wooden sheet utilizing wood CLT, suitable for a wide range of applications including temporary roads, access routes, and heavy machinery work yards. It is also registered as a **Ministry of Land, Infrastructure, Transport and Tourism NETIS registered technology "TH-250021-A"**. Since it is a new material, we will not leave any uncertainties unaddressed. We aim to create a website that makes it easy to resolve questions before introduction, including information on wood, NETIS, civil engineering, and CLT, and we will continue to enhance the Q&A section.

Oct 11, 2026

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Hyper CLT flooring panel

Added a glossary to the website to make technical terms easier to understand.

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  • PRODUCT

We have added a new **"Glossary"** to the Hyper CLT sheet website. In the civil engineering and construction industries, there are many specialized terms such as "CLT," "NETIS," "temporary roads," and "wooden lightweight sheets." Therefore, we have introduced related terms in an easy-to-understand manner so that those who are encountering Hyper CLT sheets for the first time can understand the products and technologies. Hyper CLT sheets are wooden lightweight sheets for civil engineering that utilize wood CLT and are registered under the Ministry of Land, Infrastructure, Transport and Tourism's NETIS technology as **"TH-250021-A."** We hope that by not only conveying the features of the product but also sharing the underlying technologies and terminology, users will feel a closer connection to Hyper CLT sheets. We will continue to enhance our website and provide clear information related to wood, NETIS, civil engineering, and CLT.

Oct 10, 2026

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