MF-50 filter material packing shape mass production of punched parts

MF-50 filter material packing shape mass production of punched parts

We support die-cut processing of gasket shapes using MF-50 filter material. By adopting die-cut processing, we can efficiently produce the same shape, making it suitable for mass production projects. Filter materials are used for applications such as removing foreign substances from air and liquids. This time, by processing into gasket shapes, it becomes easier to incorporate into equipment and devices. Since die-cut processing uses molds, it allows for the repeated production of the same shape, making it suitable for cases where a large quantity is required.

• Sealing

Filter material 22t punching process (MF-40 black)

We support the punching processing of filter materials using MF-40 black (22t). We will process the 22t thick sponge filter into shapes tailored to specific applications and installation locations. In the processing of filter materials, it is important to design shapes that consider not only the external dimensions but also the airflow area and retention methods. MF-40 black has moderate elasticity and stable thickness, making it suitable for use as an air filter within equipment and as a dust prevention material.

• Air Filter

Fujika Industries [Production Example] Ring Case Cushion Material Processed by Punching

This is an example of cushioning material made for ring cases using die-cut processing. By using sponge processing tailored to the ring placement position, a stable holding structure is achieved as an internal pad for the case. In jewelry cases and ring cases, it is important to design cushioning materials that conform to the shape of the stored items. Through die-cut processing using sponge material, it is possible to consistently reproduce the slit shape of the ring insertion area and the external dimensions.

• Cushioning material

Punching processing of white felt ring-shaped packing, compatible with inner diameter 40φ and outer diameter 50φ.

Felt is a material that has softness and moderate elasticity, and it is often used for protecting machine parts and preventing scratches. Due to the use of molds for punching processing, it is possible to produce the same shape in a consistent quantity.

• Food and pharmaceutical standard seals and packing products

White felt ring packing processing, inner diameter 40φ, outer diameter 50φ, 5t felt punching.

White felt ring packing processing, inner diameter 40φ, outer diameter 50φ, 5t felt punching. We have performed punching processing of ring-shaped packing using white felt material. Using felt material with an inner diameter of 40φ, outer diameter of 50φ, and a thickness of 5t, it is compatible with mass production processing by pressing. It is manufactured solely through punching processing using a Thomson die. Due to its ring shape, it supports simultaneous punching of both inner and outer diameters.

• Processing Contract

Plotter water jet processing 3tCR rubber

We performed special packing processing of a composite shape using CR rubber 3t. Due to the complex shape, it is compatible with water jet processing and plotter processing.

• Processing Contract

CR rubber 3t product composite shape special packing water plotter

We performed special packing processing of a composite shape using CR rubber 3t. Due to its complex shape, it is compatible with water jet processing and plotter processing. CR rubber is a rubber material that has cushioning properties and durability, and it is widely used as packing and sealing material.

• Processing Contract

Fukuda Corporation has been pursuing leak detection for 60 years and is dedicated to advancing the future of leak testing. 【 Supporting Various Leak Tests: Air Leak Test / Gas Leak Test (Hydrogen Gas, Helium Gas) 】 We develop, manufacture, and sell leak testing equipment to inspect airtightness and sealing performance. We will propose suitable testers and devices for each inspection target. 【 Target Industries and Examples of Inspection Targets 】 - Automotive Industry: Engines, FC components, valves and piping, various parts - Electronic Components Industry: Smartphones, keyless switches, various small sensors - Pharmaceuticals / Food / Cosmetics Industry: Bottle containers, syringes, vials, eye drop containers, pillow packaging, PTP packaging We will propose the most suitable leak testers for each industry. 【 ISO Certification 】JIS Q 9001:2015 (ISO 9001:2015)

This is a collection of links to Fukuda's technical columns. It covers various topics related to leak tests and more... Please check the related links for more information.

Metal cracks are one of the concerns in equipment maintenance operations. Conventional welding repair methods can alter the base material around the crack due to heat, leading to residual stress and deformation, which always carries the risk of "crack recurrence" and "secondary damage." Hinode Water Supply Equipment Co., Ltd.'s "Mechanical Stitching Method" is a new technique that allows for metal crack repair without applying heat. By using special bolts and reinforcement plates, the crack is physically removed without affecting the base material with heat. Repairs can be made even in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. For more details, please contact us or download the catalog.

● The production time for casting prototypes can be shortened! Since model production is not required, the time needed to create prototypes, which previously took about a month, can be significantly reduced. ● Model costs can be reduced! By directly producing sand molds from 3D data, there is no need for model production costs. If changes to the model are necessary, they can be addressed by modifying the 3D data. ● Similar products with different shapes and dimensions can be prototyped simultaneously! Different products, such as similar shapes or variations in dimensions, can be molded at the same time in one molding process. This allows for the verification of multiple types in a short period.

Metal cracks are one of the concerns in equipment maintenance operations. Conventional welding methods for repairs can change the base material around the crack due to heat, leading to residual stress and deformation, which always carries the risk of "crack recurrence" and "secondary damage." Hinode Waterworks Equipment Co., Ltd.'s "Mechanical Stitching Method" is a new technique that allows for metal crack repairs without applying heat. By using special bolts and reinforcement plates, the crack is physically removed without affecting the base material at all. Repairs can be made even in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. For more details, please contact us or download the catalog.