MF-50 filter material packing shape mass production of punched parts

MF-50 filter material packing shape mass production of punched parts

We support die-cut processing of gasket shapes using MF-50 filter material. By adopting die-cut processing, we can efficiently produce the same shape, making it suitable for mass production projects. Filter materials are used for applications such as removing foreign substances from air and liquids. This time, by processing into gasket shapes, it becomes easier to incorporate into equipment and devices. Since die-cut processing uses molds, it allows for the repeated production of the same shape, making it suitable for cases where a large quantity is required.

• Sealing

Filter material 22t punching process (MF-40 black)

We support the punching processing of filter materials using MF-40 black (22t). We will process the 22t thick sponge filter into shapes tailored to specific applications and installation locations. In the processing of filter materials, it is important to design shapes that consider not only the external dimensions but also the airflow area and retention methods. MF-40 black has moderate elasticity and stable thickness, making it suitable for use as an air filter within equipment and as a dust prevention material.

• Air Filter

Fujika Industries [Production Example] Ring Case Cushion Material Processed by Punching

This is an example of cushioning material made for ring cases using die-cut processing. By using sponge processing tailored to the ring placement position, a stable holding structure is achieved as an internal pad for the case. In jewelry cases and ring cases, it is important to design cushioning materials that conform to the shape of the stored items. Through die-cut processing using sponge material, it is possible to consistently reproduce the slit shape of the ring insertion area and the external dimensions.

• Cushioning material

Punching processing of white felt ring-shaped packing, compatible with inner diameter 40φ and outer diameter 50φ.

Felt is a material that has softness and moderate elasticity, and it is often used for protecting machine parts and preventing scratches. Due to the use of molds for punching processing, it is possible to produce the same shape in a consistent quantity.

• Food and pharmaceutical standard seals and packing products

White felt ring packing processing, inner diameter 40φ, outer diameter 50φ, 5t felt punching.

White felt ring packing processing, inner diameter 40φ, outer diameter 50φ, 5t felt punching. We have performed punching processing of ring-shaped packing using white felt material. Using felt material with an inner diameter of 40φ, outer diameter of 50φ, and a thickness of 5t, it is compatible with mass production processing by pressing. It is manufactured solely through punching processing using a Thomson die. Due to its ring shape, it supports simultaneous punching of both inner and outer diameters.

• Processing Contract

Plotter water jet processing 3tCR rubber

We performed special packing processing of a composite shape using CR rubber 3t. Due to the complex shape, it is compatible with water jet processing and plotter processing.

• Processing Contract

CR rubber 3t product composite shape special packing water plotter

We performed special packing processing of a composite shape using CR rubber 3t. Due to its complex shape, it is compatible with water jet processing and plotter processing. CR rubber is a rubber material that has cushioning properties and durability, and it is widely used as packing and sealing material.

• Processing Contract

Under the floor and in the attic... "Invisible spaces" are being reconsidered now The environment surrounding the housing industry has changed significantly in recent years. Rising lumber prices, increases in equipment costs, a shortage of skilled workers, and prolonged delivery times are all contributing factors. These changes are not temporary; they are becoming established as structural changes within the entire housing industry. Furthermore, in recent years, the global surge in resource prices, the depreciation of the yen, and rising logistics costs have compounded the situation, leading to an overall instability in housing-related materials. The environment where it was once taken for granted that "necessary materials would be readily available when needed" is no longer a certainty. Additionally, the construction and equipment industries continue to face a serious labor shortage. In particular, the aging of veteran craftsmen who support the field is progressing year by year, while securing young talent is not easy. As a result, situations such as difficulty in scheduling construction dates, longer waiting periods before construction, and limited availability of contractors in certain regions are increasingly common nationwide. In the housing industry, there is now a growing sentiment that "construction plans cannot be made with the same sense as before," whether for new builds or renovations. For more details, please be sure to read the 【related materials】【related links】 below. ↓ ↓ ↓

The "HA-T Series" is an energy-saving automatic door sensor that opens only for those who wish to enter, whether on a busy street or in a narrow passageway. The automatic door opens simply by bringing your hand close, addressing hygiene concerns even in facilities used by a large number of people. You can choose between "Non-vision Mount Type/HA-T401" and "Non-vision Built-in Type/HA-T520" depending on the application and installation location. 【Recommended for such places!】 ☑ Entrance facing a busy corridor ☑ Presence of counters or signs near the door ☑ Buildings facing narrow passages ☑ Buildings that prioritize aesthetics ☑ Hospitals and facilities that consider hygiene ☑ Large facilities with many doors 【Features】 ● Adaptable to various door types with four detection spot settings ● Reduces unnecessary opening and closing, contributing to energy-saving by minimizing wasteful power consumption ● Equipped with a light touch function, allowing the door to open and close just by waving your hand, ensuring hygiene ● Can also be used as a wide detection range non-vision infrared sensor ◎ For more details, please download the materials or contact us.

Metal cracks are one of the concerns in equipment maintenance operations. Conventional welding methods for repairs can cause changes in the base material around the crack due to heat, leading to residual stress and deformation, which always carries the risk of "crack recurrence" and "secondary damage." Hinode Water Supply Equipment Co., Ltd.'s "Mechanical Stitching Method" is a new technique that allows for the repair of metal cracks without applying heat. By using special bolts and reinforcement plates, the crack is physically removed without affecting the base material at all. Repairs can be made even in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. For more details, please contact us or download the catalog.

Metal cracks are one of the concerns in equipment maintenance operations. Conventional welding methods for repairs often change the base material around the crack due to heat, leading to residual stress and deformation, which constantly carries the risk of "crack recurrence" and "secondary damage." Hinode Waterworks Co., Ltd.'s "Mechanical Stitching Method" is a new technique that allows for the repair of metal cracks without applying heat. By using special bolts and reinforcement plates, the crack is physically removed without affecting the base material at all. Repairs can be made even in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. For more details, please contact us or download the catalog.

Metal cracks are one of the concerns in equipment maintenance operations. Conventional welding repair methods can alter the base material around the crack due to heat, leading to residual stress and deformation, which always carries the risk of "crack recurrence" or "secondary damage." Hinode Water Supply Equipment Co., Ltd.'s "Mechanical Stitching Method" is a new technique that allows for metal crack repair without applying heat. By using special bolts and reinforcement plates, the crack is physically removed without affecting the base material with heat. Repairs can be made even in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. For more details, please contact us or download the catalog.