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  4. [Case Study] Adopted by Toyota Boshoku Corporation! Production efficiency improved by approximately 25% with the work analysis and business optimization software 'OTRS10'.
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  • Jul 11, 2019
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Jul 11, 2019

[Case Study] Adopted by Toyota Boshoku Corporation! Production efficiency improved by approximately 25% with the work analysis and business optimization software 'OTRS10'.

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We have published a page introducing the case of implementing the work analysis and business optimization software "OTRS" at Toyota Boshoku Corporation. In a situation where variations in work caused by different individuals were preventing productivity from increasing, we introduced "OTRS," which allows for detailed motion analysis of video data by individual tasks. After implementation, everyone checked the faster tasks, leading to an approximately 25% improvement in production efficiency. It became possible to clear production plans. *For more details, please download the case study materials. *Additionally, we are showcasing numerous other case studies from various companies.
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Production efficiency improved by approximately 25%! Toyota Boshoku Corporation [*Case study available*]

By introducing OTRS, we shared improvement points through video! The variation in work performed by individuals has been improved, resulting in a production efficiency increase of about 25%.

We would like to introduce a case where the work analysis and business optimization software "OTRS" was implemented at Toyota Boshoku Corporation. There was variability in work performance among individuals, leading to a lack of productivity. Therefore, we introduced "OTRS," which allows for detailed motion analysis of each task using recorded video data. After implementation, everyone checked the faster work processes, resulting in an approximately 25% increase in production efficiency. It became possible to meet production plans. 【Case Study】 ■ Background of Implementation (Challenges) - Variability in work performance among individuals - Lack of productivity ■ Effects - It became possible to explain the detailed use of hands that could not be conveyed through paper manuals. - Production efficiency increased by approximately 25%, making it possible to meet production plans.         ★Free Demo Available★ We offer free demonstrations. If you are interested, please contact us using the information below.

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Work analysis and business optimization software 'OTRS10'

Utilize videos to improve waste, overburden, and unevenness in work, enhancing operational efficiency. Also effective for skill transfer!

"OTRS" is software that enables the reduction of work time, labor-saving, and cost reduction in production sites through features such as video-based motion analysis and time analysis. ■Features 1. By repeating analysis → simulation of waste elimination → manual output → work improvement, it achieves time reduction, labor-saving, and cost reduction. 2. Easily create video manuals that clearly convey difficult-to-explain "intuition" and "tips," which can be utilized for skill transfer and training. 3. This software is developed based on industrial engineering (IE) and supports various analysis methods.     ★Free Demo Available★ We offer free demonstrations. If you are interested, please contact us via the link below [Contact Us].

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  • Business Intelligence and Data Analysis

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Visualization of issues and results boosts motivation! 【*Case study available】

The introduction of OTRS software for work analysis and business optimization contributes to a change in awareness at the site | San Aqua TOTO Corporation.

We would like to introduce a case where the work analysis and business optimization software "OTRS" was implemented at San Aqua TOTO Co., Ltd. Variability in the manufacturing (assembly) department's operations became apparent, but there was a lack of effective improvement measures. Seeing the results from other special subsidiary companies encouraged us to implement "OTRS." With the standard work guided by "OTRS," we achieved a cost reduction of approximately 70,000 yen per month. Additionally, we gained a solid sense of progress in the reform of on-site awareness. 【Case Study】 ■ Background of Implementation (Challenges) - Variability in operations became apparent - Lack of effective improvement measures ■ Effects - Achieved a cost reduction of approximately 70,000 yen per month with standard work guided by "OTRS" - Gained a solid sense of progress in the reform of on-site awareness         ★Free Demo Now Available★ We offer free demonstrations. If you are interested, please contact us using the information below.

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Video analysis of two weeks in just one day! Yachiyo Industrial Co., Ltd. *Case study presentation

A tool that combines the best of "OTRS" and VSM! Achieving efficiency in analysis work.

We would like to introduce a case where the work analysis and business optimization software "OTRS" was implemented at Yachiyo Industrial Co., Ltd. In aiming for a high level of standardization in work efficiency, we found effectiveness in "VSM + Video," but manual measurement and analysis posed challenges in terms of efficiency and accuracy. Therefore, we introduced "OTRS," which allows for significant efficiency improvements in analysis tasks, aided by an intuitive user interface. After implementation, video analysis that previously took two weeks was completed in just one day. Furthermore, by recording the work at overseas locations and sending the videos back to Japan, we were able to analyze them with "OTRS," provide feedback on the results, and make improvement proposals, thus reducing the costs and time associated with overseas business trips. 【Case Study】 ■ Background of Implementation (Challenges) - Manual measurement takes an enormous amount of time - Lacks accuracy ■ Effects - Video analysis that took two weeks was completed in one day - Reduced costs and time for overseas business trips         ★Free Demo Available★ We are accepting requests for free demonstrations. If you are interested, please contact us using the information below.

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Inefficient analysis work completed in a few hours. Takenaka Corporation *Case study presentation.

I was surprised that the analysis work, which used to take 2 to 3 days, was completed in just 1 to 2 hours during the demo!" Introducing the case study of the work analysis tool "OTRS.

We would like to introduce a case where the work analysis and business optimization software "OTRS" was implemented at Takenaka Corporation. On-site visual checks and data aggregation were inefficient, and there were issues with data accuracy. Therefore, we introduced "OTRS," which allows for the analysis of video recordings brought back to the office. After implementation, it became possible to analyze videos from various angles with high precision in the office. Additionally, when we presented the analysis data from "OTRS" in a meeting, we received very positive feedback, with comments such as, "The data was clearly summarized in graphs, leading to new insights." 【Case Study】 ■ Background of Implementation (Challenges) - On-site visual checks and data aggregation are inefficient. - Data accuracy is poor, lacking reliability and persuasiveness. ■ Effects - High-precision analysis of videos from various angles in the office is possible. - Easier-to-understand materials can be created in a shorter time than before.         ★Free Demo Available★ We offer a free demonstration. If you are interested, please contact us through the "Contact Us" section below.

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A work training tool for on-site operations, including overseas! Nichirin Co., Ltd. *Case presentation

By supporting multiple languages, we have resolved insufficient communication overseas! Significant cost reductions have been achieved through manufacturing improvements using OTRS.

We would like to introduce a case where the work analysis and business optimization software "OTRS" was implemented at Nichirin Co., Ltd. Inefficient work analysis and insufficient communication overseas were bottlenecks. In February 2017, "OTRS" was first introduced at the Himeji factory as an educational tool for improving manufacturing and as a work training tool for sites including overseas locations. After implementation, we resolved cost and language issues through the thorough establishment of standard work and the use of videos. 【Case Study】 ■ Background of Implementation (Challenges) - Analysis work aimed at site improvement - Communication in multiple languages ■ Effects - Resolved cost and language issues through the thorough establishment of standard work and the use of videos         ★Free Demo Available★ We offer free demonstrations. If you are interested, please contact us via the "Contact Us" section below.

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Cost reduction of several million yen in Project 1! Marugo Rubber Industry Co., Ltd. *Case study presented.

Video analysis at the level of 0.1 seconds makes improvements that are difficult to achieve through visual inspection possible. Efforts at a more detailed level accelerate improvement activities!

We would like to introduce a case where the work analysis and business optimization software "OTRS" was implemented at Marugo Rubber Industry Co., Ltd. Although they have been working on improvements for a long time, the effects have been limited. To meet the demands of their clients, it has become essential to improve factory operations. As a tool to ensure the advancement of improvement activities, "OTRS" was identified. Since it can be set in increments of 1/10 of a second rather than just seconds, it has made it possible to address improvements that were difficult to see visually, such as uneven paint application from spray guns. Efforts at a finer unit have accelerated the improvement activities. 【Case Study】 ■ Background of Implementation (Challenges) - Improvements have been limited to what can be seen visually - Improvement activities have stagnated ■ Effects - Confirmation and improvement at the level of 0.1 seconds has become possible - Cost reductions of several million yen in a single process         ★Free Demo Available★ We offer free demonstrations. If you are interested, please contact us through the section below [Contact Us].

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The "Ethernet Converter Series" catalog has been published.

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We have published the catalog for the "Ethernet Converter Series." Connect various serial I/F devices to Ethernet. The Comm Assist-100XP2 is a protocol converter designed to directly connect RS-232C devices without a network interface to Ethernet. The Comm Assist-100XP2 is a compact and lightweight model that supports 100Mbps, while the Comm Assist-Mod covers RS-485. Main featured products: ■ RS-232C/Ethernet converter "Comm Assist-100XP2" ■ RS-485/Ethernet converter "Comm Assist-Mod"

Jul 03, 2026

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Fukuda's leak test, leak inspection, leak detection, leak test, integrity test.

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Fukuda Co., Ltd. has been pursuing leak detection for 60 years and is committed to advancing the future of leak testing. 【 Supporting Various Leak Tests: Air Leak Test / Gas Leak Test (Hydrogen Gas, Helium Gas) 】 We develop, manufacture, and sell leak testing equipment to inspect airtightness and sealing properties. We will propose the appropriate testers and devices for each inspection target. 【 Target Industries and Examples of Inspection Targets 】 - Automotive Industry: Engines, FC components, valves and piping, various parts - Electronic Components Industry: Smartphones, keyless switches, various small sensors - Pharmaceuticals / Food / Cosmetics Industry: Bottle containers, syringes, vials, eye drop containers, pillow packaging, PTP packaging We will propose the most suitable leak testers for each industry. 【 ISO Certification 】JIS Q 9001:2015 (ISO 9001:2015)

Jul 03, 2026

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Hyper CLT flooring board

Civil Engineering CLT for Summer Break and Heat Countermeasures | Hyper CLT Paving Board

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The Ministry of Land, Infrastructure, Transport and Tourism has initiated various construction projects, and safety management and improvement of working conditions during the extreme heat of summer have become significant themes at civil engineering sites. Even as the concept of summer work stoppages spreads, it is important not to rely solely on stoppages but to focus on innovative temporary materials to improve daily site conditions. Hyper CLT sheets are civil engineering materials that utilize wooden CLT. They can be used in various civil engineering sites as a substitute for steel plates, including temporary roads, access routes, heavy machinery work yards, material storage areas, and pedestrian pathways. The 5×10 sheet weighs approximately 230 kg, and the 5×20 sheet weighs about 460 kg, making them lightweight and easy to handle with small machinery, which helps reduce the burden of installation and removal. Thanks to the unique properties of wood, these sheets can help minimize glare compared to steel plates, making them useful for heat stroke prevention measures and environmental considerations during the summer. Additionally, they are expected to provide benefits in terms of construction efficiency and site environment, such as improved transportation efficiency and noise reduction. As a registered technology under the Ministry of Land, Infrastructure, Transport and Tourism's NETIS "TH-250021-A," they are also recommended for creative proposals in public works. Please consider them as a new option for civil engineering sites looking to address heat-related issues, including summer work stoppages. We also accept inquiries for consultations on implementation tailored to site conditions and requests for materials. We can provide proposals for public works and private civil engineering projects both within and outside Okayama Prefecture. Please feel free to contact us.

Jul 03, 2026

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Hotron non-contact switch

[Sensor for Automatic Doors] Reducing the risk of virus and bacteria infection! Hotron's non-contact switch series.

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The "Hotron Non-Contact Switch" allows you to open and close doors without directly touching doorknobs or switches, making it hygienic! You can choose from two types: the "Hand Wave Sensor," which only requires you to wave your hand, and the "Foot Switch," which only requires you to place your foot in front of it. It reduces the risk of virus and bacterial infections in places where hygiene is a concern, such as food factories, restaurants, hospitals, and nursing facilities. 【Features】 ○ Reduces the risk of virus infection by allowing door operation without contact ○ A wide variety of options to choose from based on application and location ○ Ideal for places where hygiene is a priority, such as food factories and medical facilities ○ Prevents unnecessary detection due to the switch mechanism 【Product Lineup】 ■ Hand Wave Sensor Series ○ Exposed waterproof type, front, down, and side-facing types "PF-R5" ○ Exposed type, front-facing type "PF-R1" ○ Embedded type, front-facing type "PF-U2" ○ Exposed type, downward wide type "PF-R4" ■ Foot Switch Series ○ Slim type with a wide opening, vertical beam type "PF-01S" ○ Slim type with a wide opening, horizontal beam type "PF-03S" ○ Standard type, horizontal beam type "PF-05" ◎ For more details, please download the catalog or contact us.

Jul 03, 2026

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Non-contact light beam touch sensor "HA-T401"

The "Energy-Saving Automatic Door Sensor HA-T401" is now on sale, opening only for those who want to enter without contact, whether on a busy street or a narrow passageway!

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In recent years, as infectious diseases have spread, there has been a demand for products that enable "contactless operation," and this trend has extended to environments where automatic doors were previously operated by touch switches. As the automation of doors and the non-contact operation of automatic doors become more widespread, do you have any of the following concerns? ☑ Although we have introduced automatic doors, they remain open due to people crossing frequently in busy areas. ☑ We implemented touch switches to reduce unnecessary opening and closing, but we are concerned about hygiene. ☑ Touch switches require battery replacements regularly since they are powered. The light beam touch sensor "HA-T401" allows automatic doors to open and close without physical contact, and its compact detection range makes it suitable for narrow passages and high foot traffic areas, contributing to energy savings and infection control. 【Benefits of Implementation】 ○ Adaptable to various door types with four different spot settings, ideal for busy roads and narrow passages. ○ Energy-saving effect with two setting modes that reduce unnecessary opening and closing of automatic doors. ○ Equipped with a light beam touch function, allowing doors to open and close simply by waving a hand, ensuring hygiene. ◎ For more details, please download the catalog or contact us.

Jul 03, 2026

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