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  1. Home
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  3. The Japan Steel Works, Ltd. Plastics Machinery Business
  4. Development of a new resin composite with a high content of wood biomass - Reducing plastic use and greenhouse gas emissions -
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  • Feb 15, 2021
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Feb 15, 2021

Development of a new resin composite with a high content of wood biomass - Reducing plastic use and greenhouse gas emissions -

The Japan Steel Works, Ltd. The Japan Steel Works, Ltd. Plastics Machinery Business
Our company, in collaboration with Nippon Paper Industries Co., Ltd., has developed a resin composite material (Trefa Bio Composite) that contains a high proportion of wood-based biomass as a raw material. This new composite material can reduce plastic usage by more than 50% and also contributes to the reduction of greenhouse gas emissions. In composite materials made from wood-based biomass such as wood powder and pulp, conventional products have faced challenges in heat resistance and moldability. The newly developed Trefa Bio Composite utilizes Nippon Paper's established Trefaction technology for new biomass solid fuels, which imparts heat resistance, grindability, and hydrophobicity to the wood-based biomass. By using the kneading technology of the twin-screw extruder 'TEX' to incorporate this sustainable wood-based biomass material into the resin at a high ratio, we have created a new Trefa Bio Composite that excels in heat resistance and moldability compared to conventional products. This Trefa Bio Composite and cellulose bio composite will be exhibited at Nippon Paper's booth at "TOKYO PACK 2021." Moving forward, our company will continue to enhance the kneading technology of 'TEX' and advance the development of better products.
Trefaid Bio Composite: Development Product
Trefaid Bio Composite: Development Product
Cellulose biocomposite: developed product
Cellulose biocomposite: developed product
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Development of a new resin composite material with a high content of wood biomass - Reducing plastic and greenhouse gas emissions
Our company news release
Development of a new resin composite material with a high content of wood biomass - Reducing plastic and greenhouse gas emissions
Nippon Paper Industries Co., Ltd. news release

Related product

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Twin-screw extruder [TEX] series

A high-end twin-screw extruder equipped with infinite possibilities for various fields.

The twin-screw extruder used to enhance the added value of plastic raw materials is called a compounding extruder. Our company manufactures the "TEX" series of twin-screw extruders to meet high-performance and high-quality demands. TEX is used not only for traditional inorganic fillers, masterbatch compounds, polymer alloys, and GF/CF compounds, but also for a wide range of applications such as reactions, degassing, dehydration, biomass compounds, long fiber compounding, and supercritical carbon dioxide compounding. By incorporating JSW's unique technologies that dramatically improve compounding performance (compounding screws, compounding cylinders, high-distribution compounding screws) and new solutions for increasing discharge capacity (Side Feed Deaerator), we guide our customers into new realms that were unattainable with conventional machines.

  • Extrusion Machine
  • plastic
  • Rubber

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Technical Case Study: Wood Flour Compounding Using TEX

It features the characteristics of blending techniques and the development of wood powder compounding!

In the manufacturing process of wood products, a large amount of fine wood powder is generated. There is a growing movement to reuse this wood powder by compounding it with plastic to create new wood products. Due to various constraints in wood powder compounding, a twin-screw extruder with a deep groove screw like the 'TEX' and advanced kneading technology are required. This document introduces wood powder compounding using our twin-screw extruder 'TEX'. We invite you to read it. [Contents] ■ Features of TEX kneading technology - Conveying wood powder - Dispersion of wood powder - Treatment of wood vinegar gas - Pelletizing system ■ Development of wood powder compounding *For more details, please refer to the PDF document or feel free to contact us.

  • Extrusion Machine
  • Wood processing machinery
  • wood

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Mixing Technology of Old Paper and Plastics - Recycling of Old Paper -

A key point is to uniformly disperse into the melted plastics! Introducing a technology realized using a twin-screw extruder.

Recycled paper is mainly referred to as recycled paper in the context of old paper recycling, but there are other uses for old paper, such as cushioning materials and packaging made by blending old paper with plastics, as well as various containers. The blending of old paper and plastics is one of the technologies that should be established urgently from an environmental protection perspective. In the recycling of old paper using an extruder, the various forms of old paper and their low bulk density result in poor feedability into the extruder. Additionally, since paper is fibrous, it tends to tangle easily, making it a significant challenge to uniformly disperse it into the molten plastics. We have achieved the blending and pelletizing of old paper and plastics using our twin-screw extruder 'TEX'. 【Mixing Technology】 ■ Stability of raw material feed ■ Dispersion of old paper ■ Low-temperature extrusion ■ Devolatilization *For more details, please refer to the PDF materials or feel free to contact us.

  • Extrusion Machine
  • plastic

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Related catalog(3)

[Research and Development] Small Dual-Axis Extruder 'TEX25aIII'

[Research and Development] Small Dual-Axis Extruder 'TEX25aIII'

PRODUCT
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【Technical Case】Wood Flour Compounding Using TEX

【Technical Case】Wood Flour Compounding Using TEX

TECHNICAL
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[Technical Case] Mixing Technology of Waste Paper and Plastics - Recycling of Waste Paper -

[Technical Case] Mixing Technology of Waste Paper and Plastics - Recycling of Waste Paper -

TECHNICAL
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The Japan Steel Works, Ltd.
Industrial Machinery
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Monthly "Convert Tech" September Issue [Publication Notice]

  • NEW
  • OTHER

The September issue of the monthly magazine "Convert Tech" features an article I wrote about the journey of Osaka Textile Machinery Co., Ltd. from its founding to the present, as well as the notable development of their OS Expander Roll products! The article concisely summarizes the latest technologies and case studies in the industry, so if you are interested in the field of web handling, I encourage you to take a look.

Sep 19, 2025

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On September 9, 2025, the broadcast content of TV Osaka's "Yasashii News" became available for viewing nationwide.

  • NEW
  • COMPANY

We have released a video on YouTube showcasing our close coverage by TV Osaka's information program "Yasashii News." Additionally, it includes footage of our exhibition at the Osaka-Kansai Expo, so please take a look. *Related link with URL Coverage and Broadcast Overview Program Name: TV Osaka "Yasashii News" Filming Content: Close coverage of the manufacturing process in the factory Interviews at the development site Introduction of our exhibition booth at the Osaka-Kansai Expo

Sep 19, 2025

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AGILA Series Caster

Added the product specifications for the AGILA series.

  • NEW
  • CATALOG

We provide product information for the compact urethane wheel casters of the AGILA series. You can choose the wheel diameter and caster body according to your application and environment.

Sep 19, 2025

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Inkem Tokyo, last day of the exhibition!

  • NEW
  • COMPANY

The exhibition has finally reached its last day! Thank you very much to all the customers who visited our booth during the event. Today is your last chance! We would be delighted if you could take this opportunity to see our products and technologies. All of our staff sincerely look forward to your visit!

Sep 19, 2025

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Cloud voicemail and message storage service

  • NEW
  • PRODUCT

What is Cloud Voicemail? It is an internet service that stores messages in the cloud (on the internet) when you are unable to answer incoming calls, allowing you to check the recordings from your computer or smartphone. Unlike recording on the media of the phone itself, there is no limit to the recording time. A key feature is that it does not become busy since it is processed by a program in the cloud. It is also referred to as voicemail. ★ Check voicemail without going to the office or store Whether on holidays, during closed hours, or when returning home directly, visiting, or working remotely, with cloud voicemail, you can play back and check recorded messages from anywhere. ★ For job reports in professions that often go directly to the field For staff who frequently work outside and go directly to the site, it is useful for reporting the start and end of their work. It can handle a surge of calls at the same time. ★ If you want to use your existing phone number for cloud voicemail Please use the forwarding service or forwarding function of your phone company (such as Voice Warp) to forward to the 050 number issued by Rimophone.

Sep 19, 2025

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  • 抗体薬物複合体(ADC)医薬品開発 コンテンツ集のダウンロード ADC医薬品開発におけるMIDD活用事例を一挙公開
  • 義務化された熱中症対策に取り組む製造現場、工場、物流倉庫へ 排気熱風なく室温-4.1℃※の冷風を 工事不要で暑さ対策 気化式スポットクーラー ※環境条件…室温35℃/湿度50%/風量「中」
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