Reliable powder coating in conjunction with pre-treatment.
When performing powder coating, there are several constraints in the manufacturing of the powder coating materials, which has led to the following drawbacks until now: ● Designated colors cannot be produced unless a demand of at least 150 kg of powder coating is anticipated. (Therefore, small lot painting is not possible.) ● Additionally, the production of designated colors requires a period of more than one month. (Thus, delivery times measured in days are not feasible.) With this situation, it has been difficult to adopt powder coating despite its advantages. We are advancing initiatives as part of our "new approach to powder coating," including: ● Utilizing a stock of over 2,000 colors based on the color card system from powder coating manufacturers. ● Collaborating with paint manufacturers capable of small-scale production of powder coatings, enabling designated color powder coating to be realized within one week, even for small lots. We have established a system that leverages the strengths of powder coating, such as the ability to achieve a thick film (approximately 50μ to 100μ) in one coat, minimal VOC emissions (almost zero during processing), and faster painting speed compared to solvent-based coatings.
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basic information
A single coating can achieve a film thickness of approximately 50μ to 100μ. The type of resin in the paint allows for various applications. - Epoxy resin: Excellent adhesion and used as a primer. It also has excellent chemical resistance. - Epoxy polyester resin: A hybrid paint combining epoxy and polyester resins, it possesses the advantages of both, but does not match the weather resistance of polyester resin and is inferior to epoxy resin in chemical resistance. - Polyester resin: Known for its excellent weather resistance, it has become the mainstream in current powder coatings. It is used in outdoor applications such as construction and vehicles. Additionally, with solvents, colors that are difficult to conceal, such as yellow and red, can be effectively covered in a single coat, reducing painting costs. Furthermore, for patterned paints like silver, it is possible to achieve stable color reproduction compared to solvent-based coatings.
Price information
It varies depending on the shape, quantity, etc. Please feel free to contact us.
Delivery Time
※It varies depending on the processing conditions. Please feel free to contact us.
Applications/Examples of results
Building hardware (fence fittings, gate fittings, kitchen fittings, shelf brackets, etc.) Vehicle-related (door visor fittings) Machine parts Outdoor control boxes
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Company information
We are not just a "subcontracted painting factory." Established in 1958, our company has a foundation of painting technology and also specializes in chemical treatment, stripping, and cleaning, functioning as the "external surface treatment department" in your organizational chart. Based on our philosophy of "preparation is eight-tenths of the work," we emphasize participation from the "upstream process" before the drawings are finalized. We conduct test painting on a wide range of metals and difficult materials, and we produce the entire process from assembly, packaging, to delivery, thereby reducing your management workload. Additionally, by being able to perform zinc phosphate treatment in-house, we achieve stable painting quality. Furthermore, our micro-heating stripping technology, which does not use chemicals, maintains the electrical state of the "jigs (hangers)" that influence painting quality. Our approach of "pre-treatment determines painting quality" ensures the stability of the paint film during mass production. Rather than simply "applying specified standards," we work backwards to achieve optimal painting specifications and prevent scratches during transportation, sparing no effort in thorough discussions from the outset. This diligent preparation is the shortest path to preventing rework and minimizing total costs. From the development stage, please utilize the expertise of our specialists as part of your production line.
