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  6. Small flat gears made of high-purity ceramic material.

Small flat gears made of high-purity ceramic material.

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last updated:Nov 11, 2020

パイロットコーポレーション
パイロットコーポレーション
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Achieving small flat gears through fine ceramics extrusion technology.

Zirconia (zirconium oxide) and a binder are uniformly mixed and manufactured through extrusion molding, taking into account the shrinkage rate after firing. With our firing know-how (degreasing firing and final firing), we have achieved densely sintered and uniformly fired small spur gears. The pitch circle diameter can be produced from approximately φ2 to φ7, with a module of 0.1 or more. The axial length of the gear (tooth width) can accommodate lengths from L1 = 0.2 to 2 mm (tolerance ±0.02 mm). The surface roughness is above ▽▽▽. These gears can be used in applications that require wear resistance. For more details, please contact us.

    Processing ContractCeramics
セラミックス-歯車_2.jpg

Small flat gears made of high-purity ceramic material.

セラミックス-歯車_2.jpg
セラミックス-歯車_2.jpg haguruma.JPG
  • Related Link - http://www.pilot.co.jp/ceramics/index.html
  • Special site - Product/service details - https://pr.mono.ipros.com/pilot-ceramics/product/

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basic information

Through extrusion molding technology, it is possible to produce dense and high-precision molded products. Production is possible from single holes to multiple holes.

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Applications/Examples of results

Material: Zirconia Usage: Pinion gears, etc.

Detailed information

  • haguruma.JPG

    Zirconia Gear Material: Zirconia Tooth Tip Diameter: φ2.4 Pitch Circle Diameter: φ2.1 Module: 0.15 Number of Teeth: 14

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Fine Ceramics [Product Catalog]

Fine Ceramics [Product Catalog]

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Notice of Participation in the Ceramics Product Exhibition - "10th High-Performance Ceramics Exhibition (CERAMIC JAPAN) [Osaka]" from May 14 (Wednesday) to May 16 (Friday), 2025.

  • Seminar・Event

This time, Pilot Corporation will be exhibiting at the "10th Advanced Ceramics Exhibition [Osaka]" held at Intex Osaka. We will manufacture precision ceramics rods and pipes with an outer diameter of φ3.0 or less and an inner diameter of φ0.02 based on customer drawings, using the extrusion molding technology developed with our sharp cores. The materials will be high-purity alumina, zirconia, and aluminum nitride. We will display a large number of actual samples in various sizes and shapes. We look forward to welcoming you with a complete setup, and we kindly ask for your visit.

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PILOT Fine Ceramics is a unique ceramic product that utilizes core technologies such as mixing, extrusion molding, and firing, which we have cultivated through our mechanical pencils. With our uniquely developed extrusion molding equipment and firing know-how, we create high-density, high-strength, and high-purity ceramics that are precisely molded and uniformly fired. Furthermore, by adding secondary processing, we can provide high precision (micron order) dimensional accuracy for inner and outer diameters, as well as surface smoothness (sub-micron order) in surface roughness.

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