[Material Selection Examples] Rapid Heating and Cooling / Heat Retention / Wear and Scratch Resistance Measures
For the development and launch of new products, as well as improving product performance! Selecting and proposing the best materials.
At Top Seiko, we propose materials that have characteristics suitable for the development and launch of new products, as well as for improving product performance, lifespan, productivity, and yield. Since we do not manufacture materials ourselves, there is no need to be tied to proprietary materials, allowing us to think from the customer's perspective and select the best materials to propose. Material procurement is possible not only from domestic manufacturers but also from overseas manufacturers. Additionally, we maintain a stock of materials. 【Case 1】 Rapid Heating and Cooling (Thermal Shock Resistance) ■ Usage Conditions and Issues - We want to increase productivity through rapid heating and cooling, but the currently used parts and molds warp or break, preventing productivity improvement. ■ Currently Used Materials - Aluminum alloys, steel, stainless steel, general ceramics ■ Proposed Materials - Aluminum nitride, molybdenum, tungsten *For more details, please refer to the PDF document or feel free to contact us.
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【 Case 2 】 Thermal Insulation (Low Thermal Conductivity) ■ Usage Conditions / Issues - Used at high temperatures, but heat escapes, causing variations in product quality ■ Currently Used Materials - General ceramics ■ Suggested Materials - Zirconia, machinable ceramics, quartz glass, heat-resistant glass 【 Case 3 】 Wear Resistance (Hardness) / Scratch Prevention ■ Usage Conditions / Issues - Precision deteriorates quickly due to wear - Short lifespan - Easily scratched ■ Currently Used Materials - Hardened steel, general metals ■ Suggested Materials - Alumina, zirconia, silicon carbide, carbide *For more details, please refer to the PDF document or feel free to contact us.*
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For more details, please refer to the PDF document or feel free to contact us.
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Since our founding in 2001, we have accumulated technology with the motto "We can process iron, and it's not impossible to process other materials." If you are facing challenges with materials such as alumina, zirconia, tungsten, or molybdenum and wondering, "Is there a way to process this material?", please feel free to reach out to us. We will propose the optimal materials tailored to your specific applications, ensuring short delivery times and high quality. We have introduced hot press machines and are working on direct bonding without the use of adhesives. Our precision machined parts are used in many industries, including semiconductor manufacturing equipment, aerospace, medical, precision instruments, analytical equipment, automotive, and nuclear power.
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