[Successful Examples of Material Change] Manufacturing of resin parts, chemical parts, metal cutting processing, etc.
Improved product performance, lifespan, and productivity! Numerous successful cases of material changes are introduced!
At Top Seiko, we propose the best materials with characteristics suitable for the usage conditions. In addition to cases where customers are developing and launching new products, there are numerous examples where changing the material has led to improvements in product performance, lifespan, productivity, and yield, contributing to customer success. 【Case 1】 Company A (Manufacturing plastic parts) ■ Previously used material / Application - Acrylic / Parts for laser welding machines ■ Previous issues - There were problems with the heat resistance of acrylic, leading to burning - Polishing was required twice a week to remove the burn marks ■ Our proposal - Synthetic quartz glass ■ Customer evaluation after improvement - No need for re-polishing. Additionally, since there is no decrease in transmittance due to burning, the laser output can be reduced, leading to energy savings. *For more details, please refer to the PDF document or feel free to contact us.
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【 Case 2 】 Company B (Chemical Parts Manufacturing) ■ Previously Used Material / Application - Aluminum / Adhesive Jigs ■ Previous Issues - Aluminum jigs deform under heat at 250°C ■ Our Proposal - Machinable Ceramics ■ Customer Evaluation After Improvement - No thermal distortion occurred, and adhesive yield improved from 80% to 99% 【 Case 3 】 Company C (Metal Cutting Processing) ■ Previously Used Material / Application - SKD (Steel) / Cutting Tools ■ Previous Issues - Rapid wear due to heat exposure ■ Our Proposal - Zirconia ■ Customer Evaluation After Improvement - Extended lifespan achieved 【 Case 4 】 Company D (Special Camera Manufacturing) ■ Previously Used Material / Application - Heavy Metal / γ-ray Camera ■ Previous Issues - Insufficient density for radiation shielding ■ Our Proposal - Tungsten ■ Customer Evaluation After Improvement - Radiation shielding effectiveness recognized, adopted for mass production *For more details, please refer to the PDF document or feel free to contact us.*
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For more details, please refer to the PDF document or feel free to contact us.
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Since our founding in 2001, we have accumulated technology with the motto "We can process iron, and it's not impossible to process other materials." If you are facing challenges with materials such as alumina, zirconia, tungsten, or molybdenum and wondering, "Is there a way to process this material?", please feel free to reach out to us. We will propose the optimal materials tailored to your specific applications, ensuring short delivery times and high quality. We have introduced hot press machines and are working on direct bonding without the use of adhesives. Our precision machined parts are used in many industries, including semiconductor manufacturing equipment, aerospace, medical, precision instruments, analytical equipment, automotive, and nuclear power.
![[Material Selection Examples] Chipping and Cracking Prevention / Electrical Insulation / Conductivity](https://image.mono.ipros.com/public/product/image/8b4/2000316633/IPROS97477851094648909518.jpeg?w=280&h=280)
![[Material Selection Example] High Density / Rust Prevention, Acid Resistance, Alkali Resistance / Cost Measures](https://image.mono.ipros.com/public/product/image/82f/2000316639/IPROS53558144029722928817.jpeg?w=280&h=280)
