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  6. [Case Studies] 15 Common Concerns: 9 Non-Stickiness

[Case Studies] 15 Common Concerns: 9 Non-Stickiness

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last updated:Mar 13, 2018

日本プロトン
日本プロトン
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Recommended for those struggling with adhesion! We solve metal problems with surface treatment.

In industrial products, molds are used to shape materials such as plastics and rubber. However, to mold materials with high stickiness, it is necessary to apply a coating with excellent release properties to the mold surface. Current measures include treatments such as Teflon coating, but these have issues such as durability problems (low film hardness). This collection of case studies includes examples of problem-solving, such as the adoption of the "Protonix System," which is also suitable for improving stickiness. [Published Examples] <before> ■ In a heat welding mold for office supplies, conventional Teflon tape was used, but it lacked durability, leading to adhesion and thread pulling issues. <after> ■ Non-stick properties improved significantly, and the defect rate drastically decreased. *For more details, please refer to the PDF materials or feel free to contact us.

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[Case Studies] 15 Common Concerns: 9 Non-Stickiness

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  • Related Link - http://www.protonics.co.jp/list2.html
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【Other Published Examples】 <before> ■ With the robot welding torch nozzle, spatter adhered, and process loss due to regular cleaning was a problem. <after> ■ Spatter adhesion has been dramatically reduced, and the operating rate has improved by about 30%, among other benefits. *For more details, please refer to the PDF document or feel free to contact us.

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[Case Studies] Release Properties, Non-Stick Properties, Stain Resistance

[Case Studies] Release Properties, Non-Stick Properties, Stain Resistance

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日本プロトン

日本プロトン

Machine elements and parts

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[Efforts Toward Environmental Measures] In recent years, global environmental regulations have been imposed on various industrial products and manufacturing processes. Regulations such as the "PRTR Law," "RoHS Directive," "PFOS," and "REACH" have increasingly constrained traditional manufacturing due to the restrictions on the use and discharge of environmentally harmful substances. The Protronics Group has not only complied with these regulations but has also proactively addressed these issues and advanced development from an early stage. We have conducted early investigations into the restrictions on the use of relevant substances in recent environmental regulations and have been engaged in research on alternatives or the elimination of such substances. As part of our environmental efforts, we have newly introduced "wastewater treatment facilities" (operational since October 2007) to not only meet discharge regulations from factories but also to aim for the discharge of as clean "water" as possible.

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