One unit supports both heating and cooling! A heating and cooling roll that minimizes line downtime to the extreme, contributing to increased productivity!
Are you having any troubles? - It takes time to change the temperature of the roll. - Failures and worsening of the working environment due to water leaks and oil leaks. - Variability in surface temperature distribution. The "Air-Cooled Hybrid Roll" is a revolutionary roll that combines excellent heating performance through induction heating and cooling performance through air cooling in one unit. It flexibly accommodates small-batch production of various types with rapid heating and cooling. It significantly reduces line downtime to the extreme, contributing to increased productivity. 【Solved with 6 Features!】 ■ Reduces cooling time of the roll by up to 85.7% *Comparison of cooling time from 200°C to 50°C with our product's natural cooling. ■ No risk of failure due to water or oil leaks as it does not use water or oil. ■ Wide temperature settings possible from room temperature up to 400°C. ■ Maintains uniform surface temperature of the roll. ■ Achieves extremely high temperature control. ■ Controls roll temperature without being affected by the substrate inlet temperature through balanced operation. *For more details, please download the materials or contact us.
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basic information
【Specifications】 Roll dimensions: Maximum outer diameter: Φ3,000mm, Maximum length: 10,000mm Temperature: Room temperature to 400℃ Temperature detection method: Rotary transformer type Temperature accuracy: Temperature distribution accuracy / Temperature control accuracy: ±0.5℃ or more Surface treatment: Hard chrome plating, ceramic coating, Teflon coating, rubber lining, and others *For more details, please download the materials or contact us.
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For more details, please refer to the catalog. Feel free to contact us.
Detailed information
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Intake side Air from the outside is drawn in through intake ports spaced at equal intervals, creating a high-speed airflow inside the roll.
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Exhaust side The air that has been drawn in passes through the inside of the roll, cooling the roll, and is then exhausted outside the blower.
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Blower It is a mechanism that brings outside air into the roll interior by activating the blower.
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Tokuden Co., Ltd. is a company engaged in the development, manufacturing, and sales of induction heating jacket rolls, special reactors and transformers, medium-frequency induction heating devices, superheated steam generators (UPSS), temperature control equipment, and other devices that combine electromagnetic induction and isothermal technology, as well as electromagnetic induction equipment. Since its establishment, the company has contributed to the development of industrial technology in line with the times while maintaining independent management. The fundamental philosophy of the company's management is to always cherish the spirit of creativity and to fulfill its technical contribution to the advanced technology industrial society by creating better products. Therefore, Tokuden adopts a basic management stance of small-lot, diverse order production, and is equipped with the capability to carry out consistent production activities from product design planning to meet the specifications of individual customers.