Reform water-soluble coolant to achieve high cutting and grinding performance! Improvements in lubrication and cooling performance, elimination of coolant replacement, and reduction of environmental impact are possible!
The Clean Tank System circulates the original cutting fluid between the machine tool and the reform water purification device while purifying it, ensuring the retention of high processing performance, lubrication performance, and cooling performance of water-soluble coolant cutting fluids. To provide cutting fluids with the appropriate properties required by our customers, we have formulated a cutting fluid by mixing reform water KN1 and KN3 with cutting oil in the appropriate ratios. This cutting fluid becomes a customer-specific original cutting fluid that excels in improving processing accuracy, extending tool life, and reducing the generation of waste cutting fluid. 【Features】 ■ Significantly improved cooling efficiency for tools and workpieces ■ Enhanced quality due to improved processing accuracy ■ Longer tool and machine lifespan (proven to extend tool life by more than five times) ■ Substantial reduction in the hassle and cost of disposing of chips and sludge ■ Elimination of the foul odor unique to water-soluble coolants, improving the working environment ■ No need for coolant replacement, contributing to environmental sustainability We are a company committed to SDGs! *For more details, please feel free to contact us.
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basic information
This product is designed to be retrofitted to existing cutting and grinding machines. You will use the coolant concentrate that you are currently using. For the dilution water, please use our reform water (KN1, KN3). Before implementation, we will conduct a free analysis of the coolant to examine the effects and possibilities for improvement. You can also choose to collaborate with academia on the processing effects. 1) You will need to collect samples of the coolant solution, concentrate, and dilution water. 2) We will perform a chemical analysis of the coolant. 3) We will provide a report on the current situation and ask you to consider the possibilities for improvement. 4) You will use the reform water (KN1, KN3) in the coolant and perform a liquid exchange. 5) You will use the clean tank system as a demonstration unit to verify its effectiveness. 6) If the effectiveness is recognized, you will lease the clean tank system for use. 7) To verify the effects of usage, a consulting contract will be established, and we will work together on further processing improvements. *For more details, please feel free to contact us.
Price information
Demo machine usage contract: Generally 1 year, around 100,000 yen/month This machine lease contract: Generally 5 years, around 100,000 yen/month (The lease period includes maintenance work costs. Transportation costs are separate.)
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Applications/Examples of results
Usage: Parts processing, cleaning, Materials: Structural steel, tool carbon steel, stainless steel, bearing steel, Inconel, titanium alloy, aluminum alloy, etc. Processing: Lathe processing (5 times longer lifespan proven), drilling (17 times proven), milling, saw cutting, cylindrical grinding, etc. *For more details, please feel free to contact us.
Detailed information
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Adopted as an SDGs business practice in Gunma Prefecture, we will contribute to building an environmentally conscious and sustainable society by utilizing this product.
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Company information
Our company provides products that are considerate of nature, like a nurse watching over human health and the environment, for businesses that use water in processes such as cutting, grinding, and cleaning. We pay attention to all production environments. We also focus on improving working conditions, including odor control, tool life management, energy-saving measures, processing condition reviews, and suitability assessments of lubricants. We handle parts processing and mold processing as well. Furthermore, we have begun to partially support non-water-soluble (oil-based) coolants! Additionally, we improve the production environment of various products through consulting and joint research with a Doctor of Engineering from Gunma National College of Technology. We also offer services such as chemical analysis, non-destructive testing using residual stress and ultrasound, structural analysis, molding, thermal fluid analysis simulations, and demonstrations. If you have concerns about our coolants or similar products, we can provide preliminary analysis free of charge in some cases, so please feel free to contact us with your requests.