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  6. X-ray fluoroscopy and CT examination device: BGA solder crack analysis case study

X-ray fluoroscopy and CT examination device: BGA solder crack analysis case study

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last updated:Jun 26, 2025

アイテス
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X-ray fluoroscopy observation, oblique CT observation, orthogonal CT observation, etc.! Introduction of BGA solder crack analysis cases.

We will introduce a case study of BGA solder crack analysis using X-ray imaging and CT scanning. When observing the BGA connection area of a circuit board that had become electrically open using X-ray imaging, cracks were confirmed to have occurred at the BGA connection. Additionally, we examined the cracks in the solder connection area identified through X-ray imaging using oblique CT. Oblique CT provides clear planar information, but spherical shapes like solder balls and voids appear elongated in the vertical direction due to specific factors of oblique CT. While it is difficult to obtain cross-sectional information about the cracks occurring at the solder joint interface, there is the advantage of being able to observe the circuit board non-destructively. [Analysis Cases] ■ X-ray imaging observation ■ Oblique CT observation ■ Orthogonal CT observation ■ Cross-sectional observation *For more details, please refer to the PDF document or feel free to contact us.

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X-ray fluoroscopy and CT examination device: BGA solder crack analysis case study

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  • Related Link - https://www.ites.co.jp/guarantee/index/ndt/xsenct.…
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【Usage】 ■ X-ray fluoroscopy and CT examination equipment *For more details, please refer to the PDF document or feel free to contact us.

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X-ray fluoroscopy and CT examination device: Case study of BGA solder crack analysis

X-ray fluoroscopy and CT examination device: Case study of BGA solder crack analysis

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Example of analysis using EBSD (whisker)

Example of analysis using EBSD (whisker)

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Total support service for cross-section grinding, processing, observation, and analysis.

Total support service for cross-section grinding, processing, observation, and analysis.

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Ink immersion test for implemented components (dye and pry)

Ink immersion test for implemented components (dye and pry)

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Analysis of the assembly joints of the implemented components

Analysis of the assembly joints of the implemented components

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Evaluation of BGA/CSP solder

Evaluation of BGA/CSP solder

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X-ray observation of electrolytic capacitors

X-ray observation of electrolytic capacitors

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Oblique CT observation of the laminated substrate

Oblique CT observation of the laminated substrate

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Analysis case of faulty switch contacts

Analysis case of faulty switch contacts

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Analysis case of faulty switch contacts

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Since a malfunction was suspected in the switch section of the appliance that would not power on, we will introduce a case study along with the work flow. First, we check for any shape changes such as swelling, cracking, or discoloration through visual observation. In the electrical check, we confirm whether the malfunction can be reproduced and whether it is an open or short circuit. An internal observation using X-rays revealed that the contact terminals inside the switch had melted, scattered, and disappeared, resulting in an open failure. Ultimately, we will submit a report that includes the consideration of the cause. We also accept inquiries for analysis consultations after non-destructive testing, so please feel free to contact us.

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アイテス

アイテス

Electronic Components and Semiconductors

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Aites was established in 1993, originating from the quality assurance department of the IBM Japan Yasu office. Based on the technical expertise cultivated through cutting-edge defect analysis and reliability assurance of electronic components at the IBM Japan Yasu office, we have provided various products and services that support the development and manufacturing of semiconductors, displays, organic EL, solar cells, and electronic components to customers both domestically and internationally.

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