Automatically mounting tiny chips with high speed and precision, compatible with various components.
The automatic mounting machine (chip mounter) sets electronic component reels in a dedicated feeder (feeding device), then uses a nozzle built into the mounter to pick up the components, and can accurately place them at pre-programmed coordinate positions on a printed circuit board that has been coated with cream solder.
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basic information
Our equipment has eight suction nozzles, and the machine can set multiple parts, allowing it to continuously pick and place various components. This enables significantly faster and more accurate placement compared to manual handling. Additionally, the placement machine is equipped with a component recognition camera, which can detect differences in size or orientation for chip components, as well as variations in shape, lead count, and pitch for IC components. This image inspection process allows us to identify and prevent incorrect placements before they occur.
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Applications/Examples of results
Our company's mount is characterized by its compact size compared to medium machines, allowing for space-saving in production environments, and its high versatility (multifunctionality) for various electronic components. As a "universal" mount that integrates high speed, versatility (multifunctionality), and space-saving features, it efficiently responds to requests for small lots and a wide variety of products.
Company information
Our company was established with the aim of contributing to further technological development in the timeless technique of "soldering" through printed circuit board assembly. "We are a company that can solve your problems" and "a company that can reach those hard-to-reach places" – that is Aikei Electronics. Our printed circuit board assembly services cater to both prototypes and mass production, responding to requests starting from just one unit, and we also accept spot work. The transition to mass production can be made swiftly thanks to our flexible production system and reliable technical skills developed from prototypes. For example, if you are facing challenges such as "it's difficult to secure hand soldering technicians in-house," "ensuring quality in hand soldering is tough due to miniaturization of components," "I'm concerned about flux contamination, but I wonder how clean it will be after washing," "we can't accommodate sudden increases in production on our in-house mass production line," or "other companies are reluctant to take on such requests," please feel free to consult with us. Our company is based in the Mikawa region of Aichi Prefecture, conveniently located 20 minutes from Toyokawa IC on the Tomei Expressway and 10 minutes from Shinshiro IC on the New Tomei Expressway, allowing for quick access to Nagoya and Hamamatsu City in Shizuoka Prefecture, as well as other areas. We mainly serve the Tokai region but can also accommodate requests from Kansai, Kanto, and other regions.
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