For small lot products such as prototypes, and when there are many parts in tape cut or loose condition, hand placement assembly is recommended.
Hand placement assembly involves manually placing components on a printed circuit board that has been solder printed (compatible with manual printing) without using machinery. It is recommended for cases such as small lot products like prototypes and when components are often in tape cut or loose states.
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basic information
Our company is able to prevent issues such as IC lead shorts and chip manhattans that can occur after reflow by accurately placing narrow-pitch connectors and ICs, as well as the increasingly mainstream 0603 size chips, while looking through a microscope. This has received great acclaim from many customers, and we take pride in it as one of our strengths.
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Applications/Examples of results
In the case of small-scale production, manual placement implementation reduces the effort and cost associated with preparing programs for automatic assembly and setting parts into machines. Additionally, when arranging parts, the ability to order without worrying about packaging is an advantage of manual placement implementation.
Company information
Our company was established with the aim of contributing to further technological development in the timeless technique of "soldering" through printed circuit board assembly. "We are a company that can solve your problems" and "a company that can reach those hard-to-reach places" – that is Aikei Electronics. Our printed circuit board assembly services cater to both prototypes and mass production, responding to requests starting from just one unit, and we also accept spot work. The transition to mass production can be made swiftly thanks to our flexible production system and reliable technical skills developed from prototypes. For example, if you are facing challenges such as "it's difficult to secure hand soldering technicians in-house," "ensuring quality in hand soldering is tough due to miniaturization of components," "I'm concerned about flux contamination, but I wonder how clean it will be after washing," "we can't accommodate sudden increases in production on our in-house mass production line," or "other companies are reluctant to take on such requests," please feel free to consult with us. Our company is based in the Mikawa region of Aichi Prefecture, conveniently located 20 minutes from Toyokawa IC on the Tomei Expressway and 10 minutes from Shinshiro IC on the New Tomei Expressway, allowing for quick access to Nagoya and Hamamatsu City in Shizuoka Prefecture, as well as other areas. We mainly serve the Tokai region but can also accommodate requests from Kansai, Kanto, and other regions.
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