Support for small insert parts and special materials! Introduction of cases where insert operations were performed smoothly.
There was a challenge that required the automatic insert molding of 30 very small insert parts, 15 pieces in 2 sets of Φ6mm×10mm, but due to the use of special materials, a lot of gas was generated. To address this, we devised a way for positioning pins to fit into the mold. By suppressing vibrations on the insert supply side, the insert operation was able to proceed smoothly. Additionally, to make it easier for the insert parts to enter and less likely to fall out, we extended the pins on the cavity side. [Challenges] ■ It is necessary to automatically insert mold a total of 30 very small insert parts, 15 pieces in 2 sets of Φ6mm×10mm. ■ The use of special materials generates a lot of gas. *For more details, please refer to the related links or feel free to contact us.
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【Solution】 - By designing the mold to accommodate positioning pins and reducing vibrations from the insert supply side, the insert operation was able to proceed smoothly. - To make it easier for the insert parts to fit and less likely to fall out, the pins on the cavity side were lengthened. - Gas vents were added in accordance with the flow of the resin. *For more details, please refer to the related links or feel free to contact us.*
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Since our founding in 1946, we have been providing high-quality resin molded products, primarily focusing on insert molding and engineering plastics molding. By accommodating high-performance resins such as PACF, PPS, and PEEK, and equipping ourselves with automated manufacturing lines and high-temperature molding equipment, we achieve precise processing and stable mass production. We also emphasize quality control through dimension measurement and appearance inspection, continuing to create reliable products. Our strengths: 1. Support from the early stages of development Based on our extensive experience with high-performance resins, we can propose material selection considering the characteristics of these resins. During mold design, we use flow analysis software Moldex3D to suggest optimal gate positions. 2. Molding equipment compatible with high-performance resins All machines are designed for ultra-corrosion resistance, wear resistance, and high-temperature specifications suitable for high-performance resins. Dehumidifying dryers are installed on all machines. 3. 24-hour automated production line Various automation measures enable stable production of insert molding around the clock. 4. Quality assurance We have inspection equipment such as three-dimensional measuring machines, image measuring machines, and X-ray tomography devices, allowing us to evaluate both external dimensions and internal defects. 5. Support for multi-color molding We can accommodate multi-color molding using a sub-unit method. Please feel free to contact us with your requests.
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