Design complex curved flow paths (cooling circuits) within molds using diffusion bonding technology. This enables reduced molding time and cost savings through high-cycle molding!
Conventional molds can only process linear flow paths, making it difficult to arrange the flow paths evenly on the molding surface. By using Yamatec's diffusion bonding technology, it has become possible to process molds in a sliced plate form, allowing for the design of curved flow paths that can be evenly arranged on the molding surface by stacking the processed components from each plate and diffusion bonding them together. The creation of molds with internal cooling channels, which was difficult with traditional mold manufacturing methods like "cutting" or "casting," can now be achieved using diffusion bonding! It is also possible to manufacture "sprue bushes" that realize "high-cycle molding" with diffusion bonding technology! **Features** - Rapid cooling without unevenness in the product - Significant reduction in cooling time - Improved quality in product appearance, precision, strength, etc. - Increased production efficiency and reduced production costs *For more details, please refer to the PDF document or feel free to contact us.*
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【Other Features】 ■ By significantly reducing the cooling time, which occupies a large proportion of the molding cycle, high cycle times are achieved, resulting in a dramatic increase in productivity. ■ High-precision control of mold heating and cooling improves molding appearance, accuracy, and strength. ■ Increased productivity allows for a reduction in the number of equipment and molds. ■ Maintains strength equivalent to conventional molds. ■ Supports large sizes up to a maximum workpiece of 1000mm × 1000mm. ■ Compatible with IHI's 4-axis hot press for maximum workpieces of 1000mm × 1000mm. *For more details, please refer to the PDF document or feel free to contact us.
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For more details, please refer to the PDF document or feel free to contact us.
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Internal after the spurbush joint
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Overall view after the spurl bush joint.
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Three-piece before the spurl bush joint.
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Yamatec Co., Ltd. has been dedicated to diffusion bonding (thermal pressing) technology since its establishment in 1990, providing consistent delivery from prototype development to mass production with top-class technical skills, creativity, and support in the industry. Leading the next generation of cutting-edge diffusion bonding technology, Yamatec is a unique company specializing in metal bonding through diffusion bonding. The miniaturization, complexity, and efficiency of products are advancing rapidly. In this context, the necessity for diffusion bonding is increasing. Yamatec is constantly engaged in R&D, staying ahead of the times and striving for improvement every day.
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