Method for manufacturing bottom bushes of direct blow molds or neck bushes of two-axis stretch blow molds! Joining technology that does not require welding or adhesion: [Diffusion Bonding].
We will introduce examples of production using diffusion bonding, including complex structure jigs, hollow heat sinks, and metal filtration filters. With diffusion bonding, it is possible to create molds with flow paths that could not be made using traditional mold manufacturing methods such as "cutting" or "casting." In particular, by incorporating precise flow paths within the mold that maximize cooling efficiency, production efficiency can be dramatically improved, resulting in a significant reduction in manufacturing costs. By stacking and bonding laminated materials, we can provide innovative molds that are more rational and have higher production efficiency without being constrained by manufacturing process limitations. 【Features】 ■ Creation of molds with cooling flow paths is possible using diffusion bonding ■ Significant reduction in manufacturing costs is achievable ■ Provision of more rational and highly efficient innovative molds ■ Capable of handling large sizes up to 1000 mm x 1000 mm *For more details, please refer to the PDF document or feel free to contact us.
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**Merits (Excerpt)** **<Ultra-precise and Complex Structure Jigs>** ■ Advantages of using diffusion bonding (thermal pressing) technology - Minimizes "deformation," "distortion," and "warping" to the extreme, with no welding marks appearing. - Enables the creation of hollow parts and filters with extremely small holes, which are difficult to achieve through machining, by laminating and bonding components processed at the micron level. **<Heat Sinks>** ■ Advantages of manufacturing flow path components using diffusion bonding (thermal pressing) technology - Capable of accommodating complex flow path patterns that have limitations in metal processing such as cutting. - No variation in quality for each separator, as a constant area is bonded simultaneously. - Allows for the creation of complex part shapes through the lamination of multiple metal sheets. - Strong against changes and deformation of parts since no adhesives are used, leading to cost reductions. - Simplifies the manufacturing line and reduces time, as the part molding process is consistent. - Achieves a perfect flow path with no gaps at the bonding surfaces, resulting in no losses. *For more details, please refer to the PDF document or feel free to contact us.*
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For more details, please refer to the PDF document or feel free to contact us.
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Yamatec Co., Ltd. has been dedicated to diffusion bonding (thermal pressing) technology since its establishment in 1990, providing consistent delivery from prototype development to mass production with top-class technical skills, creativity, and support in the industry. Leading the next generation of cutting-edge diffusion bonding technology, Yamatec is a unique company specializing in metal bonding through diffusion bonding. The miniaturization, complexity, and efficiency of products are advancing rapidly. In this context, the necessity for diffusion bonding is increasing. Yamatec is constantly engaged in R&D, staying ahead of the times and striving for improvement every day.
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