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  6. Proposal for extending the lifespan of zirconia-coated setters for MLCC firing.

Proposal for extending the lifespan of zirconia-coated setters for MLCC firing.

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last updated:Oct 29, 2022

ナラサキ産業 メカトロソリューション部 機能材料課
ナラサキ産業 メカトロソリューション部 機能材料課
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[New Technology] A new method different from thermal spraying allows for full coating even on complex structures! *Case-specific coating examples are currently being offered.

Narasaki Industries has developed a ceramic DIP coating that achieves extremely precise film thickness control. This allows for greater freedom in ceramic coatings for a variety of materials. 【Four Features】 ◆ High freedom of shape, capable of coating 3D shapes at meter scale ◆ Coating applicable to most high-performance materials ◆ Average thick film of 50μ possible ◆ Coating surface has good roughness and excellent smoothness (Ra 0.8 or less) 【Applicable Materials for Coating】 ■ Mullite ■ Alumina-based ■ Porous and dense materials used for setters, among others *Currently, we are conducting improvement tests to further enhance the density of the film. *Please download and view our coating case collection. We utilize composite ceramic films to achieve optimization according to application. Feel free to contact us.

    Processing ContractSurface treatment contract serviceFine Ceramics
SEM画像.jpg

Proposal for extending the lifespan of zirconia-coated setters for MLCC firing.

SEM画像.jpg
SEM画像.jpg スクリーンショット 2022-10-19 135815.png セッター写真.jpg
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◆We can accommodate from a single prototype. 1. Specify the product drawing and the type of ceramics to be coated. 2. If only the substrate is specified with the product drawing, we will discuss the ceramics to be coated based on the desired performance. 3. We will verify everything from scratch, including the substrate and type of coating, based on the current theme. 4. We will discuss coatings for complex shapes that are difficult to achieve with conventional methods. Our unique dipping technology allows for high freedom of shape and adhesion, enabling discussions on various themes beyond thick films. *We also have sample products and various data available. We are always ready to meet in person or via web meetings, so please feel free to reach out to us.

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Narasaki Industries offers a one-stop service from material selection to completion and processed products. We are currently providing a comprehensive catalog of high-performance materials. For more details, please download and view the PDF.

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[Development] Achieving thick film yttria with ceramic DIP coating.

[Development] Achieving thick film yttria with ceramic DIP coating.

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Free distribution! Here is the comprehensive catalog "ADVANCED MATERIALS," where you can easily see the physical properties of various high-performance materials at a glance.

Free distribution! Here is the comprehensive catalog "ADVANCED MATERIALS," where you can easily see the physical properties of various high-performance materials at a glance.

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Comprehensive proposals for coatings that are not limited by film types or methods! Wet and dry (CVD, PVD, thermal spraying, and others)

Comprehensive proposals for coatings that are not limited by film types or methods! Wet and dry (CVD, PVD, thermal spraying, and others)

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ナラサキ産業

ナラサキ産業 メカトロソリューション部 機能材料課

Manufacturing and processing contract

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Narasaki Sangyo Co., Ltd. "Functional Materials Division" specializes in high-performance material contract processing. The materials we handle fall into "five categories": 1. Ceramics/Glass 2. Metals 3. Engineering Plastics 4. Carbon 5. Surface Treatment We offer a wide range of services, and if you provide us with a single production drawing, we can deliver various materials and surface treatments as a one-stop solution. We cater to everything from general-purpose to specialty materials, including high-precision, fine, electrical discharge, laser processing, as well as surface treatments such as coating, precision cleaning, and blasting. Our particular strength lies in high-precision and short-lead-time processing of ceramics. By machining from pre-fired materials, we achieve short lead times for ceramics that traditionally take several months. We handle a wide range of ceramics, including machinable ceramics like Hotovel, as well as fine ceramics such as alumina and zirconia, and non-oxide ceramics like silicon carbide, silicon nitride, and aluminum nitride. We are also actively engaged in proposing cost reductions for overseas ceramics and other international materials. We can accommodate various contract processing projects, from prototype development starting with a quantity of one to mass production.

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