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  6. [Ainix Processing Performance Introduction] Achieving Long Lifespan in Molded Molds

[Ainix Processing Performance Introduction] Achieving Long Lifespan in Molded Molds

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last updated:Mar 13, 2023

ギバル
ギバル
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The product's release has improved, and the yield has dramatically improved! Here are examples of achievements from processing done on the mold.

We would like to introduce the achievements of the "Ainix treatment," which improves the sliding properties of parts and extends their lifespan. After applying the treatment to molds for magnesium alloy injection molding (thixomolding), the release of products from the molds improved significantly, resulting in a dramatic increase in yield. Additionally, when the treatment was applied to molds (cores) for cold isostatic pressing (CIP molding) of ceramics, the release of the molded ceramics was improved. 【Overview (for magnesium alloy injection molding)】 ■ Mold material: DH31S, SKD61 ■ Processed material: Magnesium alloy AZ91D ■ Operating temperature: Around 200°C ■ Issues before use: Products were sticking to the molds and could not be released, with a yield rate of less than 30% ■ Situation after use: No sticking occurred, product release improved, and the yield rate exceeded 90% *For more details, please refer to the PDF document or feel free to contact us.

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[Ainix Processing Performance Introduction] Achieving Long Lifespan in Molded Molds

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【Other Overview (For Cold Isostatic Pressing of Ceramics)】 ■Mold Material: SKD11 ■Workpiece Material: Alumina 99.5% ■Issues Before Use: Poor ejection of molded products, with a yield rate of about 70% ■Situation After Use: Improved ejection of molded products compared to before use, with a yield rate of over 85% *For more details, please refer to the PDF document or feel free to contact us.

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[Ainix Processing Achievements] Realizing Long Lifespan in Molded Molds

[Ainix Processing Achievements] Realizing Long Lifespan in Molded Molds

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ギバル

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Ferrous/Non-ferrous metals

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Our company not only specializes in the groundbreaking new metal penetration treatment known as AINIX treatment, but also broadly handles the production of various metal parts. Our strong commitment to high quality and cost performance has been highly appreciated by our customers. Moving forward, we will continue to anticipate the changing needs of our customers in the machinery industry year by year, and by providing the technologies and information they will need at a high level, we will contribute to Japan's manufacturing industry and local communities.

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