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  6. Case study on cutter issues: We want to eliminate the frequent occurrence of bundled packaging and empty bags.

Case study on cutter issues: We want to eliminate the frequent occurrence of bundled packaging and empty bags.

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Super Hard Cutter NOVAS

last updated:Jun 13, 2023

山本圭商店
山本圭商店
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During the manufacturing of individually packaged confectionery products, the common iron or stainless steel blades wear out quickly, leading to poor cutting performance and the generation of continuous packaging and empty bags. This issue has been resolved.

We will introduce a case study that addresses the challenges faced by customers troubled by the occurrence of bundled packaging and empty bags. ■Challenge While manufacturing individually wrapped confectionery products, the commonly used iron and stainless steel blades were wearing out quickly, leading to poor cutting performance and the generation of bundled packaging and empty bags. Although we were removing these issues with inspection equipment, we wanted to eliminate them entirely due to their frequent occurrence. ■Proposal Ultra-hard cutter NOVAS for food packaging machines ■Result After switching to this product, the sharpness of the blades improved. Compared to conventional iron and stainless steel, the lifespan is also longer, enabling long-term continuous operation and stable production. Additionally, the frequent occurrences of bundled packaging and empty bags have significantly decreased. ■Case Summary - Challenge: Frequent occurrence of bundled packaging and empty bags - Key points of the proposed product: Sharpness, long-term stable operation, reduction of waste *For more details, please feel free to contact us.

    cutter
IPROS89814978142519024162.jpg

Case study on cutter issues: We want to eliminate the frequent occurrence of bundled packaging and empty bags.

IPROS89814978142519024162.jpg
IPROS89814978142519024162.jpg
  • Related Link - https://ymkei.co.jp/carbide_cutter/

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basic information

【Super Hard Cutter NOVAS for Food Packaging Machines】 Our unique cutter made from carbide boasts a lifespan that is 3 to 8 times longer compared to conventional steel cutters, with exceptional durability of over 34 times in some cases. By extending the lifespan, it enables long-term continuous operation, leading to improved production efficiency, cost reduction, and contributing to labor-saving in food factories. Additionally, our carbide cutter has high rigidity, allowing for sharp cuts of the target material and contributing to quality improvement with clean cutting edges. It is widely adopted by food factories using various cutting tools and companies in other sectors.

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Applications/Examples of results

Pillow packaging machines, filling machines, and various cutting cutters For food manufacturing factories, pharmaceutical manufacturing factories, and other industrial use 【List of Clients】 Ajinomoto Frozen Foods Co., Ltd. Kasugai Confectionery Co., Ltd. Kanro Co., Ltd. Kracie Foods, Ltd. Glico Manufacturing Japan Co., Ltd. KCC Corporation Sato Food Industry Co., Ltd. Sanpack System Co., Ltd. Chateraise Co., Ltd. JA Foods Saga Co., Ltd. Osenju Candy Co., Ltd. Taihei Food Industry Co., Ltd. Takasaki Morinaga Co., Ltd. Tokyo Food Co., Ltd. Toyo Suisan Co., Ltd. Nakada Food Co., Ltd. Nagatanien Co., Ltd. Nissin Foods Holdings Co., Ltd. Nippon Jiffy Food Co., Ltd. Nestlé Japan Ltd. Neige Co., Ltd. Hamada Confect Co., Ltd. Umejuen Co., Ltd. Pine Co., Ltd. Prima Ham Co., Ltd. Hokko Co., Ltd. Mikakuto Co., Ltd. Meiji Co., Ltd. Morinaga & Co., Ltd. Morinaga Milk Industry Co., Ltd. Yamahiro Co., Ltd. Rokko Butter Co., Ltd. Lotte Co., Ltd. Others

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Super Hard Cutter "NOVAS"

Super Hard Cutter "NOVAS"

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[Cutter Case Study] Contributing to Quality Improvement with Sharp Cutting

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We will introduce a case study that addresses the challenges faced by customers struggling with the occurrence of bundled packaging and empty bags. ■Challenge While manufacturing individually wrapped confectionery products, the commonly used iron and stainless steel blades were wearing out quickly, leading to poor cutting performance and the generation of bundled packaging and empty bags. Although we were removing these issues with inspection equipment, we wanted to eliminate them entirely due to their frequent occurrence. ■Proposal Ultra-hard cutter NOVAS for food packaging machines ■Result After switching to this product, the sharpness of the blades improved. Compared to standard iron and stainless steel, the lifespan is also longer, enabling long-term continuous operation and stable production. Additionally, the frequent occurrence of bundled packaging and empty bags has significantly decreased. ■Summary of the case - Challenge: Frequent occurrence of bundled packaging and empty bags - Key points of the proposed product: Sharpness, long-term stable operation, reduction of waste

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山本圭商店

山本圭商店

Machine elements and parts

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Since its establishment in 1930, our company has operated under the philosophy that "helping our customers is our mission," manufacturing and selling carbide cutters for pillow packaging machines and filling machines. We also handle a wide range of products, from surface treatment (coating) products to both standard and custom-made items. Since our founding, we have adhered to the motto of "delivering valuable products and information," offering a variety of materials and responding through various networks. Our main product, the carbide cutter, is meticulously crafted from the material, providing a longer lifespan than traditional steel cutters and excellent film cutting performance, which eliminates the need for maintenance over extended periods. This significantly contributes to improved production efficiency, cost reduction, and alleviation of labor shortages. Please feel free to contact us with any requests.

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Case study on cutter issues: Poor cutting surface of individually packaged bags for snacks and food.
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Case study on cutter issues: Poor cutting surface of individually packaged bags for snacks and food.

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