Complete removal of garbage, dust, and debris with air blow!
Are you facing any of these issues with "air blow dust removal"? ✓ Small dust remains on the workpiece ✓ Unable to remove dust from grooves and recesses ✓ High defect rate and low productivity ✓ Want to avoid quality degradation and loss of customer trust due to product defects <The "Air Screw Nozzle" solves these problems> The Air Screw Nozzle sprays rotational waves by rotating the nozzle body. Additionally, with its unique technology, it cuts air within the nozzle. This "cut air from rotational waves" thoroughly removes dust, dirt, and even fine particles. 【Five Benefits】 1. Streamlined processes With overwhelming air blow power, dust does not remain on the workpiece. 2. Washable without water It is possible to clean without using water, as it blows away dirt and dust with air. 3. Reduced defect rate Thorough dust removal contributes to a decrease in defect rates and an improvement in yield rates, enhancing product quality. 4. Increased productivity Since workpieces can be continuously fed in, efficient dust removal leads to increased line productivity. 5. Cost reduction Improvements in productivity and reductions in defect rates can help cut various associated costs.
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basic information
■Feature 1: Rotational Waves Generating Unmatched Power It is generally believed that strong winds can remove dust, but even with an ionizer for static electricity measures, adhered dust will not be blown away. This is because dust removal capability ultimately depends on the nozzle's performance. The key is not strength, but quality. Our air nozzle processes air within the nozzle using rotational waves to generate cutting air. This cutting air strikes the workpiece powerfully while rotating, achieving a destructive force many times greater than that of a standard air nozzle, allowing even stubborn dirt to be gradually removed using just air. *In some cases, degreasing or chemical cleaning may be necessary. ■Feature 2: Air Blow Cleaning with Wind Alone for Any Shape Our air nozzle demonstrates significant effectiveness on objects with protrusions, grooves, depressions, and uneven surfaces. The cutting air generated by rotational waves excels at scraping out dirt from within grooves and depressions, reaching deep into them and removing dirt and dust using only air. ■Feature 3: Applicable Across All Industries Our air nozzle can be implemented in a wide range of industries that require cleaning processes. We have a proven track record of deliveries to many companies and factories, including major industry players.
Price information
We will provide an individual estimate. Please contact us first. <By utilizing subsidies, it is possible to implement at up to half the cost.> Our company also offers support and assistance for utilizing various subsidies. Please feel free to consult with us. *The amount and rate of subsidies vary depending on the type of subsidy and the size of the company. We will propose the most suitable option for your company, so please consult with us.
Delivery Time
※We also accept orders for dust removal devices, not just for individual air nozzles. Since we can customize them individually, please contact us first.
Applications/Examples of results
【Purpose】 - Dust and chips are removed with high cleanliness (compatible with clean rooms). - Dirt and dust adhered to the workpiece are cleaned using only air blow without water. - Removal of particles adhered to semiconductors (compatible with Class 100). With air blowing from this air nozzle, stubborn dirt and adhered dust gradually come off using only air blow without water. 【Test Results from Demo Unit】 Conclusion: All dust larger than 500μm (0.5mm) was removed by air blow. The dust removal test using air blow was conducted as follows: 1. Place dust in any location on the tray. - Size of dust: below 20μm, 20-40μm, 40-100μm, 500μm (0.5mm) - Type of dust: floating particles excluding adhesive types, fibers, resins, etc. 2. Check the number and location of dust under a microscope. 3. Perform air blow cleaning with the demo unit. 4. Check the dust under a microscope and confirm the cleaning effectiveness. 5. Confirm that all dust larger than 500μm (0.5mm) has been removed.
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Company information
■■■ 100% Water Removal and Complete Drying, the Only Air Nozzle ■■■ "Air Screw Nozzle" (Patent Obtained: Patent No. 6749741) An essential cleaning process in product manufacturing. Until now, there has been no air nozzle capable of completely blowing away water droplets that adhere to the workpiece after cleaning. In fact, the industry has come to accept the notion that "complete water removal with an air nozzle is impossible." However, our "Air Screw Nozzle" overturns that common belief. With our uniquely developed cutting air using rotational waves, it achieves 100% water removal from the workpiece after cleaning. This realizes "complete drying" and eliminates the need for drying processes using warm air or warm rooms after cleaning. Moreover, its power extends beyond just water removal. Stubborn dirt that has adhered, dust, and grime that has settled into scratches can gradually be removed with air blowing alone, without the need for water. (In some cases, degreasing or chemical cleaning may be necessary.) Additionally, it stands out from other nozzles in its ability to remove dust and chips. (Compatible with clean rooms) ★ You can watch a video of the actual water removal and air blowing process. Download the catalog now and see for yourself.