■Oxidation resistance at 1000℃ ■High hardness of 3000Hv ■High heat resistance and high hardness film of aluminum-chromium system 【Tools for dry processing】【Dry cutting】【Heat-resistant molds】
OS-A is an improved ceramic coating that adds silicon to aluminum chromium nitride coating. —————————————————————— 【Features】 ■ Compared to titanium aluminum nitride coating (TiAlN), it offers higher heat resistance and hardness, making it particularly effective in preventing crater wear (adhesion diffusion wear) when machining iron-based materials. ■ It is also ideal for mold components that require heat resistance and high hardness. [Made to order] 【Examples of Applications】 ■ Tools for dry machining (HSS tools) ■ Dry cutting tools for general steel (S50, S45C, FC, SMC, etc.) ■ Gear cutting tools ■ Heat-resistant molds, etc. *For detailed specifications, please refer to the catalog or the official website product information.
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basic information
<Specifications> ○ Hardness (Hv): 3000 ○ Film Thickness (μm): 2-4 ○ Oxidation Temperature (℃): 1000 ○ Treatment Temperature (℃): 450-500 *For detailed values, please refer to the catalog or the product information on the official website.
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Applications/Examples of results
■Examples of applications for ceramic coating <OS-A> □Dry machining tools (high-speed steel tools) □Dry cutting of general steel (S50, S45C, FC, SMC, etc.) □Gear cutting □Heat-resistant metals, etc.
Line up（12）
| Model number | overview |
|---|---|
| TiN | Our standard titanium nitride coating 'TiN' and 'Usumaku TiN' ■ A versatile film with excellent balance of hardness, adhesion, and oxidation temperature 【Various molds】【General steel processing tools】【PPS resin molds】【Machine parts】【Cutting tools】 |
| CrN | Our standard chromium nitride coating film 'CrN' ■ Excellent sliding properties and adhesion resistance 【Rubber and resin molding molds】【Copper processing tools】【Moving parts and sliding parts】【Punches】 |
| ES-CrN | Composite specification of ceramic coating 'ES-CrN' / Prevents chipping with high adhesion. Dense and soft coating 【Copper processing tools】【Rubber and resin molding molds】【Powder molding molds】 |
| TiAlN | Our standard titanium aluminum nitride coating film 'TiAlN' / Optimal for high-speed processing. Hard coating resistant to thermal changes 【High-speed processing tools (drills, end mills)】【Resin molding molds】 |
| OS-T | Improved ceramic coating film 'OS-T' / ■ Oxidation resistance at 1100℃ ■ High hardness of 3500hv ■ High heat resistance and high hardness film based on titanium silicon 【Dry processing tools (high hardness materials)】 |
| OS-C2 | Improved ceramic coating film 'OS-C2' / Coating strong against low-speed cutting with excellent chipping resistance and wear resistance 【Heat-resistant molds】【Dry processing tools (low hardness materials)】【Low-speed cutting of low hardness materials below HRC40】 |
| OS-A | Improved ceramic coating film 'OS-A' / ■ Oxidation resistance at 1000℃ ■ High hardness of 3000Hv ■ High heat resistance and high hardness film based on aluminum chromium 【Dry processing tools (HSS tools)】【Dry cutting】【Heat-resistant molds】 |
| OS-7 | Improved ceramic coating film 'OS-7' / Effective against crater wear, multi-layer coating specification of OS-A 【Molds】【High-speed processing tools】【Iron-based processing punches】【General steel tools】 |
| OS-R | Thick film coating specification of OS-A 'OS-R' / Prevents melting due to aluminum processing 【Press molds】【Aluminum die-cast molds】【Bending punches (high-tensile materials)】【Punches (thick plates)】 |
| SmArc OS-T | Thin film coating specification of OS-T 'SmArc OS-T' / Optimal for small diameter tools and molds with a film thickness of 0.5μm 【Molds】【Small diameter tools】【Small diameter reamers】【Heat-treated steel processing】 |
| SmArc OS-7 | Thin film coating specification of OS-7 'SmArc OS-7' / Optimal for small diameter tools and molds with a film thickness of 0.5μm 【Molds】【Small diameter tools】【Small diameter reamers】【Small diameter end mills】【Copper processing small diameter punches】 |
| SmArc OS-K | Improved film of aluminum chromium nitride ceramic coating 'SmArc OS-K' / Effective for processing nickel/silicon-containing C7025 colson copper alloy used in component terminals 【Small diameter punches for colson copper processing】 |
Company information
Onward Giken is an expert company that specializes in contract processing for surface treatments such as DLC and ceramic coatings. 【Pioneers in DLC Film Development with High Technology for Both Equipment and Films】 In 1986, we were among the first in Japan to introduce film deposition equipment, and in 2001, we completed our own developed DLC equipment. Since then, we have continued to develop new films and now handle a variety of coatings, including 13 types of ceramic films and 8 types of DLC films, with numerous patents obtained. 【Development Technology + Years of Experience + 21 Types of Films = Onward's Proposal Power】 At Onward Giken, we propose the most suitable film for our customers from over 21 types of coatings based on our self-developed "film deposition technology" and the data obtained from more than 30 years of extensive "experience." First, our sales representatives listen to the customer's needs and the issues they want to solve, and then our internal team analyzes them. Additionally, with the support of the Technology Development Research Department responsible for equipment development, we consider solutions across all departments to address the customer's problems. 【Support for Development Prototypes and Small Lots from One Item】 Orders of 5 items or fewer per lot account for 79% of our total orders. We also regularly handle orders starting from one item. We are happy to accept inquiries from universities and companies regarding development projects.
![[Technical Data] Development Trends of DLC Coatings in Cutting Tools](https://image.mono.ipros.com/public/product/image/929/2000759944/IPROS68388053810823585643.png?w=280&h=280)
