Medical device (Babcock forceps) for dimensional comparison between stainless steel and PEEK.
01833
High-precision products can be manufactured using stainless steel (SUS) and super engineering plastics (PEEK).
The Babcock forceps are medical forceps primarily used to grasp soft tissues such as organs, tissues, and blood vessels during surgery. The product in the image is a sample made by injection molding from the same mold using PEEK and SUS, and products made with MIM shrink by about 20%, making them smaller than resin products. Sayama Mold Manufacturing Co., Ltd. is capable of producing molds aimed at specified dimensions and supporting injection molding even with MIM.
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basic information
Manufacturing method: SUS products are made using MIM (Metal Injection Molding) Material: PEEK and SUS Total length: 28mm Surface irregularities at the tip of the forceps in mold dimensions: 0.25mm
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Babcock forceps are medical forceps primarily used to grasp soft tissues such as organs, tissues, and blood vessels during surgery.
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Sayama Mold Manufacturing designs and builds precision micro molds and carries out injection molding and volume production in-house. Because both mold making and molding are under one roof, we can propose the optimal part geometry from a mold engineer's point of view - not merely a shape that happens to be moldable. We supply manufacturers in Japan and overseas in the medical device, biomedical, optical communication, semiconductor and connector fields. We handle micro parts that require accuracy on the order of ±1 μm, and mold super engineering plastics and other difficult materials stably, which helps reduce defects and shorten lead times in volume production. We have built more than 2,200 molds over our 60-year history. ▼Track record / Certifications▼ 2002 ISO 9001 certified 2006 ISO 14001 certified 2021 Developed a PEEK resin injection needle (patent pending) 2022 Grand Prize, Tama Blue Award (Technology & Product category), 20th Tama Blue Green Awards 2024 Selected as one of the "300 Vibrant SMEs and Small Enterprises" (FY2023, Japan SME Agency)









