Notice of Publication on the "Taiga" Website

A low-invasive resin injection needle made of PEEK, a super engineering plastic.

A sample developed with the assumption of being used for insulin injections in diabetes patients. The tip is rounded and has a minimally invasive shape, taking into consideration the reduction of burden on the patient.

• Plastic Mould
• Other medical supplies and cosmetics manufacturing machines

High-precision products can be manufactured using stainless steel (SUS) and super engineering plastics (PEEK).

The Babcock forceps are medical forceps primarily used to grasp soft tissues such as organs, tissues, and blood vessels during surgery. The product in the image is a sample made by injection molding from the same mold using PEEK and SUS, and products made with MIM shrink by about 20%, making them smaller than resin products. Sayama Mold Manufacturing Co., Ltd. is capable of producing molds aimed at specified dimensions and supporting injection molding even with MIM.

• Plastic Mould
• Other medical supplies and cosmetics manufacturing machines

Turning imagination into reality with mold technology

Sayama Mold Manufacturing Co., Ltd. does not just manufacture molds, but also supports customer development by providing comprehensive services ranging from product shape design to trial molding and mass production support. We propose product shapes from a mold perspective, and our ability to derive “optimal shapes” rather than “shapes that can be made” is the reason why we are chosen by many customers. With over 2,200 molds produced in 30 years and expertise cultivated through high-precision mold manufacturing, we achieve stable molding even with super engineering plastics and special materials. Drawing on diverse case studies, including overseas projects, we help reduce defects and shorten delivery times during mass production, assisting in solving challenges. We plan to share information that will serve as a reference for design and development personnel and those involved in manufacturing. ※For more details, please refer to our catalog or feel free to contact us.

• Processing Contract

Fukuda Corporation has been pursuing leak detection for 60 years and is dedicated to advancing the future of leak testing. 【 Supporting Various Leak Tests: Air Leak Test / Gas Leak Test (Hydrogen Gas, Helium Gas) 】 We develop, manufacture, and sell leak testing equipment to inspect airtightness and sealing performance. We will propose suitable testers and devices for each inspection target. 【 Target Industries and Examples of Inspection Targets 】 - Automotive Industry: Engines, FC components, valves and piping, various parts - Electronic Components Industry: Smartphones, keyless switches, various small sensors - Pharmaceuticals / Food / Cosmetics Industry: Bottle containers, syringes, vials, eye drop containers, pillow packaging, PTP packaging We will propose the most suitable leak testers for each industry. 【 ISO Certification 】JIS Q 9001:2015 (ISO 9001:2015)

This is a collection of links to Fukuda's technical columns. It covers various topics related to leak tests and more... Please check the related links for more information.

In civil engineering sites such as mountainous areas and construction sites, it may be necessary to use wooden boards on slopes or inclined access roads. Hyper CLT boards are civil engineering materials utilizing wood CLT, which can be laid not only on flat ground but also on sloped terrain. They can be used for temporary roads, access routes, heavy machinery entry paths, and measures against muddy conditions, creating a driving environment that takes advantage of the unique surface characteristics of wood. The 5×10 board weighs approximately 230 kg, and the 5×20 board weighs about 460 kg, making them lightweight and easy to install and remove even with small machinery, which is a notable feature for maneuverability in narrow sites. This wooden board is registered as a technology under the Ministry of Land, Infrastructure, Transport and Tourism's NETIS system as "TH-250021-A," and can also be utilized for safety measures and innovative ideas in public works.

Metal cracks are one of the concerns in equipment maintenance operations. Repairs using conventional welding methods can alter the base material around the crack due to heat, leading to residual stress and deformation, which always carries the risk of "crack recurrence" or "secondary damage." Hinode Waterworks Equipment Co., Ltd.'s "Mechanical Stitching Method" is a new technique that allows for the repair of metal cracks without applying heat. By using special bolts and reinforcement plates, the crack is physically removed without affecting the base material with heat. Repairs can be performed even in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. For more details, please contact us or download the catalog.

● The production time for cast prototypes can be shortened! Since model making is not required, the production time for prototypes, which previously took about a month, can be significantly reduced. ● Model costs can be reduced! By directly producing sand molds from 3D data, there is no need for model production costs. If changes to the model are necessary, they can be addressed by modifying the 3D data. ● Similar products with different shapes and dimensions can be prototyped simultaneously! Different products, such as similar shapes or varying dimensions, can be molded at the same time in one molding process. This allows for the verification of multiple types in a short period.