Small Chlorine Furnace | Capable of Removing Metal Impurities Difficult to Eliminate with Wet and Magnetic Separation
Reduce wastewater from wet processing and drying processes, and remove metal impurities through selective chlorination.
In powder raw materials and functional materials, metal impurities such as Fe, Cu, and Ni can affect product characteristics and yield. Particularly in battery materials, ceramics, semiconductor materials, and high-purity powders, there is an increasing demand for managing metal impurities at levels ranging from ppm to ppb. Traditionally, methods such as wet processing for dissolution removal and magnetic separation for recovering magnetic particles have been common. However, wet processing poses challenges related to wastewater treatment, drying processes, and recontamination, while magnetic separation can struggle to remove non-magnetic metal compounds and fine adherents. To address these issues, we propose a "small chlorine furnace" that uses halogen gases such as Cl2 and HCl to convert metal impurities into volatile chlorides for separation. [For such challenges] ■ We want to reduce wastewater and drying processes in wet processing. ■ We want to reduce Fe/Cu/Ni impurities at ppm to ppb levels. ■ We want to remove metal impurities that cannot be captured by magnetic separation. ■ We want to process impurities within powders, porous bodies, and ceramics. ■ We want to confirm Cl2/HCl treatment conditions with small sample sizes. *For more details, please download the materials or contact us.
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basic information
**Concept of Small Chlorine Furnace** ■ Removal of Metal Impurities through Selective Chlorination - Uses halogen gases such as Cl2 and HCl - Converts metal impurities like Fe, Cu, and Ni into chlorides - Utilizes the volatility of the generated chlorides to separate them from the base material ■ Differences from Wet Processing - A dry process that minimizes wastewater treatment and drying steps - Can be considered for non-hygroscopic materials and powders that dislike moisture - Contributes to reducing the risk of recontamination after treatment ■ Differences from Magnetic Separation - Can approach non-magnetic metal compounds and fine adherent substances - Allows for the chemical removal of surface impurities, pores, and adhered contaminants ■ Condition Examination with Small Furnace - Allows comparison of temperature, gas concentration, and treatment time with small sample sizes - Based on test results, considerations for scaling up to production furnace specifications can be made *Specifications will be proposed according to materials, target impurities, treatment temperature, gas types, and removal conditions.*
Price information
*The price varies depending on the device specifications, so please feel free to contact us for more details.
Delivery Time
※*Please feel free to contact us for more details, as delivery times vary depending on the equipment specifications.
Applications/Examples of results
【Applicable Fields】 ■ Removal of metal impurities such as Fe, Cu, and Ni from high-purity powders ■ Dry purification of battery materials, cathode materials, anode materials, and solid electrolyte raw materials ■ Reduction of impurities in ceramics, oxides, nitrides, and carbide powders ■ Surface treatment and cleaning studies for materials such as quartz, SiC, AlN, and carbon ■ Selective separation and recovery of rare metals and metal components ■ Consideration of replacing wet processing with dry processing ■ Small-scale chlorination tests in the research and development stage 【Recommended for】 ■ Those facing issues with wastewater, drying, and recontamination in wet processing ■ Those with trace metal impurities remaining that cannot be removed by magnetic separation ■ Those wanting to consider dry purification for materials that are sensitive to moisture ■ Those wanting to confirm the conditions for selective chlorination using Cl2/HCl ■ Those considering transitioning from condition confirmation in a test furnace to mass production furnaces Even at a stage where the material, target impurities, processing temperature, gas concentration, and removal conditions are not yet determined, we welcome inquiries based on your application.
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Company information
Our company integrates three technologies: "electricity," "equipment," and "chemistry," using our unique know-how to develop innovative heating furnaces and other equipment. We handle various electric furnaces (heating furnaces) such as carbon furnaces, multi-atmosphere furnaces, metal furnaces, and chlorine furnaces, leveraging our proprietary high-temperature electric furnace technology. We are not just an equipment manufacturer; we are a strategic development partner that supports innovative manufacturing with advanced heating, looking ahead to the standards of the next decade alongside our customers.



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