Support for precision molding in extremely low oxygen environments.
In the powder metallurgy industry, especially in precision molding, the sintering process is crucial for maximizing the material's properties. The control of oxygen concentration and temperature during sintering significantly affects the product's strength and dimensional accuracy, potentially leading to defects and performance degradation. Our carbon furnace achieves a precise sintering process through an ultra-low oxygen environment and high-temperature control at around 3000°C. 【Application Scenarios】 - Sintering of parts requiring high precision shapes - Sintering of special alloys and ceramics - Research and development of new materials 【Benefits of Implementation】 - Generation of high-density and homogeneous sintered bodies - Improvement in product strength and durability - Increased yield
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basic information
【Features】 - Achievement of extremely low oxygen partial pressure: Gradually reducing oxygen potential through vacuum pumping followed by Ar/N2 replacement (dilute H2 if necessary), and absorbing residual O2 with getter materials. - High-temperature stability at around 3000℃: Usable up to 2800℃ / maximum up to 3000℃, with precise control through gradual heating and holding. - Parallel evaluation of multiple samples: High flexibility in tray arrangement with rectangular trays/multi-tier shelves, enabling rapid parallel testing under the same conditions. - Continuous process from pretreatment to final firing: Continuous sequencing of vacuum, replacement, and heating to suppress recontamination/reoxidation. 【Our Strengths】 We integrate three technologies: "electricity," "equipment," and "chemistry" to develop innovative heating furnaces. Looking ahead to the standards of the next decade, we are a strategic development partner that supports manufacturing with innovative heat in collaboration with our customers.
Price information
*Please feel free to contact us for more details, as prices may vary depending on the equipment specifications.
Delivery Time
※*Please feel free to contact us for details, as delivery times may vary depending on the equipment specifications.
Applications/Examples of results
【Regarding these issues】 ■ The presence of trace amounts of O2 leads to oxidation and decarbonization at high temperatures, resulting in unstable phase purity and grain boundary characteristics. ■ It is difficult to achieve consistent temperature application/reproduction, causing results to fluctuate due to size and fixture differences. ■ Recontamination and reoxidation occur when pre-treatment and main firing are conducted in separate furnaces. ■ The processing capacity in tube furnaces is low. *For more detailed information, please download the materials or feel free to contact us.
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![[Data] Carbon Furnace](https://image.mono.ipros.com/public/catalog/image/2116976/IPROS5391111726843584836.jpeg?w=120&h=170)
Company information
Our company integrates three technologies: "electricity," "equipment," and "chemistry," using our unique know-how to develop innovative heating furnaces and other equipment. We handle various electric furnaces (heating furnaces) such as carbon furnaces, multi-atmosphere furnaces, metal furnaces, and chlorine furnaces, leveraging our proprietary high-temperature electric furnace technology. We are not just an equipment manufacturer; we are a strategic development partner that supports innovative manufacturing with advanced heating, looking ahead to the standards of the next decade alongside our customers.
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