Case Study: Reducing Boiler Fuel Consumption with Heat Recovery Heat Pumps
Generate steam from hot water using a heat pump, achieving a reduction in gas boiler usage. This makes it possible to reduce CO2 emissions by 26,000 kg per year.
Examples of waste heat utilization in the food manufacturing industry. Traditionally, most of the hot water discharged from the manufacturing process using steam was treated as wastewater. This time, a steam generation heat pump was introduced, creating a system to reuse waste heat in the manufacturing process. This has achieved a reduction in fuel consumption and CO2 emissions from gas boilers.
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Related Product: Steam Generation Heat Pump Supporting Energy Saving in Factories through Heat Recovery The steam generation heat pump recovers heat from waste hot water (60-80°C) emitted from factories and supplies saturated steam (100-120°C). It supports remote monitoring and operation, and by combining the heat pump with an energy management system, it enables energy saving and optimization of energy use throughout the food factory. ＝＝＝＝＝ The official website (https://www.fujielectric.co.jp/products/foodfactory/) provides product information as well as case studies that are helpful for energy saving and heat recovery in food factories. If accessing from a search engine, please search for "Food Factory Solutions." ＝＝＝＝＝
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Case Study: Reducing Boiler Fuel Consumption with Waste Heat Recovery Heat Pump - Industry: Food Manufacturing - Introduced Product: Steam Generation Heat Pump Image Diagram Before and After the Introduction of Waste Heat Recovery Heat Pump for Boiler Fuel Reduction [Challenges Before Introduction] In the manufacturing process utilizing steam, a gas boiler was used, and while some of the waste hot water was reused, the majority was treated as wastewater. There is a desire to promote energy-saving measures that have a CO2 reduction effect. [Effects of Introduction] By generating steam from waste hot water using a heat pump, the reduction of boiler fuel consumption has resulted in an estimated annual reduction of 26,000 kg/year in CO2 emissions and approximately 7,900 Nm3/year in LPG usage (estimated value). *The effects of introduction may vary depending on operational conditions.
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Steam generation heat pump
Energy-saving measures using heat pumps
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Providing solutions for various plants and factories such as food, chemicals, oil and gas pipelines, paper and pulp, and cleaning facilities. Our measurement and control systems have over 40 years of history since the launch of the first distributed control system in 1975. Based on our track record, we propose systems and solutions to support the latest technologies, IoT utilization, and the development of smart factories. - Steam generation heat pumps / waste heat utilization / visualization of thermal energy - Clamp-on steam flow meters / flow meters / flow sensors / thermal balance analysis - Industrial furnaces / electric furnaces / high-frequency induction furnaces / IGBT power supplies - Gas analyzers / gas measurement devices / gas analysis sensors - Predictive maintenance / anomaly detection maintenance / preventive maintenance / maintenance and prevention systems / smart security - Smart factory - MES / DCS / SCADA / edge controllers - EMS / energy management systems / visualization of energy - Smart glasses / remote work support systems - Multivariate analysis / MSPC - Engineering tools
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