Overseas production and assembly line automation | Achieving mass production through SV dispatch and on-site adjustments.
Completed the introduction of the assembly line at the overseas factory. With the dispatch of supervisors and on-site adjustments, unexpected troubles were resolved immediately.
In the introduction of production lines at overseas factories, we address challenges such as "the absence of production engineers on-site leading to delays" and "plans being halted due to robot malfunctions or deteriorating communication environments." Our company is not just a manufacturer of equipment; we are a line builder that completes the "construction and adjustment" to breathe life into the line at overseas sites. 【Specific Functions and Features】 - Robot teaching and control adjustments through the dispatch of supervisors (SV). - Flexible response to modifications of jigs based on on-site judgment (such as changing pin diameters, adding guides, and adding workpiece supports). - Turnkey project management that integrates equipment manufacturers and local construction companies. - A rapid collaboration system with the Japanese team for the quickest production of defective parts and technical support. 【Benefits of Implementation】 By integrating simulation during the design phase with actual adjustments on-site, we ensure the reliable achievement of takt time and expedite mass production startup. Our support system, which "does not abandon halfway," guarantees that capital investment leads to improved productivity. If you are struggling with automation and process improvement at your overseas locations, please consult us from the conceptual stage.
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basic information
- I want to automate and reduce manpower in the production lines of overseas factories. - I want to leave robot teaching and installation adjustments on-site to professionals. - I want to eliminate delays in the establishment of overseas bases and unstable operations. - I want to implement modifications to existing lines and shorten takt times on-site. - I want to integrate and manage multiple equipment and construction contractors (turnkey). Differentiation Points 1. On-site adjustment capability to "get it done" in overseas environments We do not settle for just meeting the specifications on paper; we resolve local issues (such as robot gun change malfunctions) even in environments outside Japan, like Pakistan, in collaboration with other companies to complete the line within the desired takt time. 2. Integrated management of design, construction, and supervision In projects involving multiple stakeholders, such as equipment manufacturers and local contractors, we can organize the control interfaces and responsibility boundaries, leading the entire establishment process in a one-stop "turnkey" manner. 3. Specification design tailored to the skills of local workers We develop specifications based on the maintenance requirements and the skill levels of local workers, eliminating the unique risk of "being unable to utilize what has been introduced" in overseas factory automation from the conceptual stage.
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- Supported industries: Automotive, transportation equipment, industrial machinery, etc. We may also be able to accommodate other industries, so please feel free to consult with us. - Implementation purposes: Launching new lines in overseas factories, automating existing manufacturing lines, supporting robot implementation. - Customization availability: We can accommodate specialized designs and on-site modifications tailored to the skills of local workers and material conditions. - Supported processes: Conceptual design, specification review, equipment manufacturing, construction management, supervisor dispatch, robot teaching, mass production startup.
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Company information
We, Thermix, a top-tier production line builder with proven expertise, handles automation and line construction for production equipment across diverse fields including automobiles and automotive parts, aircraft bodies, and industrial machinery. We provide full turnkey solutions from concept and specification review through design, manufacturing, installation, commissioning, and maintenance, ensuring reliable mass production launch. Leveraging our production technology expertise, we organize and visualize the current state, including process feasibility, integration with existing equipment, and safety. Utilizing industrial robots, image processing, conveyance/inter-process transfer, and material handling, we propose realistic automation roadmaps without unnecessary strain. We address challenges like “We want to reduce staffing on lines that can't be stopped” or “Equipment investment decisions are difficult,” accompanying you from small-scale PoCs to full-scale deployment with our project management expertise. Leveraging our domestic and international launch experience, we collaborate to create the optimal production line.
