Production and assembly line automation | Preventing startup failures through conceptual design to achieve mass production completion.
The success of automation is determined in the "conceptual design" before equipment selection. Clarify ambiguous specifications and complete mass production.
In addressing the "automation of production lines" due to labor shortages, we solve on-site failures such as not achieving the takt time after startup or transport jams. Our company is not just about equipment installation; we are a line builder that thoroughly organizes the requirements from the upstream "conceptual design" stage and constructs a "truly operational line" that takes into account the constraints of the site. - We want to eliminate labor shortages and automate and reduce manpower in the manufacturing line. - We want to achieve zero takt time shortfalls and transport troubles (chocolate stops) after startup. - We want to utilize existing equipment to upgrade capacity and add processes. - We want a line that is easy to recover on-site even when abnormalities occur and is less likely to stop. - We want not only the introduction of robots but also the integration (system integration) of surrounding transport and control. [Benefits of Implementation] We minimize rework during the design phase and achieve the shortest possible time for mass production startup. We ensure that investments in labor reduction lead to improved productivity and provide a manufacturing line with stable quality. Please feel free to consult with us starting from the conceptual stage of "what issues you are facing."
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【Specific Functions and Features】 - Thorough examination of work posture, handover conditions, and connection conditions with existing equipment based on physical standards. - Control design for the automatic recovery range during abnormal situations and recovery flow that is easy for on-site workers to follow. - Optimal layout proposals considering work flow, maintenance space, and future production expansion potential. - Comprehensive support from specification consideration to design, manufacturing, on-site installation, and stabilization of mass production. 1. "Visualization of Requirements Specifications" to Prevent Failures: Before proposing equipment, thoroughly organize "subtle yet important issues" such as production conditions and recovery procedures during abnormal situations that will be effective after startup. Build specifications that operate not just on paper but in the field. 2. "Design Capability Based on Physical Standards" to Break Through Site Constraints: Design based on physical investigations, taking into account not only numerical values on drawings but also connections with existing equipment, worker movement paths, and maintenance space, addressing site-specific constraints. Achieve feasible automation and labor reduction. 3. "Integration Capability" to Establish the Entire Line: Optimize not just the robot alone but also the connections between upstream and downstream processes, transportation, control, and maintainability. Our support system is equipped to ensure that we "see it through" on-site until mass production stabilizes, rather than just delivering the equipment and finishing the job.
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- Applicable industries: Automotive and transportation equipment, electrical and electronic components, food machinery, industrial machinery, building materials - Implementation purposes: Establishing new production lines, automating existing assembly lines, reducing labor in inter-process transportation - Customization availability: Fully customizable (dedicated design and specification development based on physical inspection) - Supported processes: Conceptual design, specification consideration, mechanical and electrical design, manufacturing, construction, mass production startup support
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Company information
We, Thermix, a top-tier production line builder with proven expertise, handles automation and line construction for production equipment across diverse fields including automobiles and automotive parts, aircraft bodies, and industrial machinery. We provide full turnkey solutions from concept and specification review through design, manufacturing, installation, commissioning, and maintenance, ensuring reliable mass production launch. Leveraging our production technology expertise, we organize and visualize the current state, including process feasibility, integration with existing equipment, and safety. Utilizing industrial robots, image processing, conveyance/inter-process transfer, and material handling, we propose realistic automation roadmaps without unnecessary strain. We address challenges like “We want to reduce staffing on lines that can't be stopped” or “Equipment investment decisions are difficult,” accompanying you from small-scale PoCs to full-scale deployment with our project management expertise. Leveraging our domestic and international launch experience, we collaborate to create the optimal production line.
