Production, assembly, and manufacturing line automation | Achieving zero rework through virtual trial operations.
Verify operation in a digital space before actual machine production. Prevent interference and tact errors, and successfully complete mass production startup.
We will solve the issues of "interference between jigs and robots," "signal discrepancies," and "unexpected takt loss" that arise during the launch of automated lines. Our company guarantees the feasibility of the entire line in advance through advanced verification in a digital space called "Virtual Commissioning," rather than just the completion of individual equipment before actual production. - We want to prevent troubles of "not moving or stopping" after the introduction of the production line. - We want to shorten the installation and adjustment period on-site by verifying in a digital space (virtual commissioning). - We want to eliminate 100% of the interference from complex robot control and inter-process transportation before actual production. - We desire a line that is easy for on-site production engineers to handle and can easily recover from abnormal stops. - We want to ensure the modification of manufacturing lines utilizing existing equipment is completed without any setbacks. 【Benefits of Implementation】 This dramatically reduces the amount of adjustment needed on-site and significantly shortens the period from installation to mass production start. It is not just about equipment installation; we develop a "whole line optimization" that includes maintainability and operability from the conceptual stage. Please consult us from the conceptual stage for building manufacturing lines that minimize startup risks.
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basic information
【Specific Verification Items】 - Dynamic interference confirmation of robots, jigs, and conveyors using 3D data - Verification of actual operating-based takt time including transport processes and buffers - Complete alignment of signal exchange (interlock) and responsibility boundaries between equipment - Virtual debugging of retreat actions and recovery flows during abnormal stops 1. Verification capability to eliminate the non-establishment of "connections" in advance In addition to the "integrated system" of Tsukuba Engineering, our company thoroughly implements virtual commissioning that integrates mechanical, control, and transport verification digitally. We aim to eliminate "issues at the moment of connection" that are discovered for the first time on-site during the design phase. 2. Field-focused design that delves into abnormal recovery and maintainability We debug the "recovery flow during abnormal situations," such as workpiece jamming and undetected sensors, in a virtual space, not just ensuring normal operation. We build truly high-operating-rate automation lines that are easy to restore on-site after a stop. 3. Conceptual power that connects simulation to "mass production completion" We conduct virtual verification that directly links the accuracy of on-site surveys with startup plans, rather than just simple 3D animations. We have a support system in place that ensures smooth operation and stable mass production, even in overseas factories or resource-limited sites.
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Applications/Examples of results
- Applicable industries: Automotive and transportation equipment, electrical and electronic components, industrial machinery, building materials, food machinery - Implementation purposes: Establishing new production lines, automating and modifying existing assembly lines, improving takt time - Customization availability: Full custom design and verification tailored to customer work characteristics and existing environments - Supported processes: Conceptual design, virtual trial operation (VC), equipment manufacturing, control design, on-site installation, mass production support
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Company information
We, Thermix, a top-tier production line builder with proven expertise, handles automation and line construction for production equipment across diverse fields including automobiles and automotive parts, aircraft bodies, and industrial machinery. We provide full turnkey solutions from concept and specification review through design, manufacturing, installation, commissioning, and maintenance, ensuring reliable mass production launch. Leveraging our production technology expertise, we organize and visualize the current state, including process feasibility, integration with existing equipment, and safety. Utilizing industrial robots, image processing, conveyance/inter-process transfer, and material handling, we propose realistic automation roadmaps without unnecessary strain. We address challenges like “We want to reduce staffing on lines that can't be stopped” or “Equipment investment decisions are difficult,” accompanying you from small-scale PoCs to full-scale deployment with our project management expertise. Leveraging our domestic and international launch experience, we collaborate to create the optimal production line.
