Support for long-length packing with cross rubber coating processing.
■Overview of Processing Example Product Name: Long-Length Packing Dimensions: 75W × 11.5M This processing example involves the production of long-length packing using cross rubber coating. By utilizing roll materials in a strip-like structure, we achieve a high degree of integrity with minimized seams. In mechanical equipment applications, accommodating long lengths and ensuring flexibility are crucial, which is why we adopted cross rubber coating as the processing method. This allows us to maintain uniform thickness and shape reproducibility while improving handling during installation and ensuring stable sealing performance. ■Product Features | D5400 This is a gasket made by applying natural rubber to glass cloth and molding it into a specified shape. It has excellent thermal insulation properties and is environmentally friendly as it is non-asbestos. There are processing methods such as sewing, allowing for large-diameter processing. It is used for high-temperature duct sealing.
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basic information
■Processing Method | Rubber Coating Processing Rubber coating processing is a technology that creates high-performance composite materials by adding the diverse functions of rubber to the excellent heat resistance of the base material. The rubber coating makes it easier to cut, punch, and sew glass cloth, facilitating the production of complex shapes such as gaskets and ducts. The material can be laminated and molded to the desired thickness. We can recommend the most suitable materials based on the operating temperature.
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■Q&A Q. What is the range of long-length products? A. By utilizing roll materials, we can flexibly accommodate various lengths according to the application. Q. Is it possible to produce with minimal seams? A. With long-length specifications, we can minimize seams in product manufacturing. Q. Are there any issues with workability or handling? A. The processing is designed with flexibility in mind, ensuring ease of handling on-site. Q. Is it possible to change specifications according to conditions? A. We can propose optimal specifications based on usage temperature and application. ■Daiko's Capability We support processing of long-length, strip, and irregular shapes, providing consistent support from material selection to processing method proposals. We can flexibly accommodate everything from prototypes to mass production.
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Company information
Daiko is a manufacturer specialized in processing various industrial products, including gaskets and packing. With industry-leading processing equipment, including one of Japan's largest water jet cutting machines, and a wide range of materials such as joint sheets, rubber, resin, and metal, we meet our customers' diverse needs. Leveraging the technology and experience we have cultivated over 50 years, we provide high-quality, short-lead-time, and low-cost products to contribute to solving our customers' challenges. To respond to our customers' varied needs, Daiko's production bases are equipped with various processing facilities. Among them, the water jet cutting machines, with a total of four installed at our Osaka headquarters and Tokyo branch, boast one of the largest scales in the country. The maximum processing range is W4,000 × L5,500 mm, allowing for the high-precision manufacturing of large-diameter gaskets and packing. By maximizing material efficiency, we achieve the provision of 'high quality at low cost.'
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