Exploration of firing conditions for material development | Support from prototype evaluation in a small furnace to equipment design.
Support for firing tests and equipment specification from the stage of uncertain conditions.
Are you having trouble determining firing temperature, holding time, and atmospheric conditions in material development? In the early stages of material development, there are often many cases where firing temperature, holding time, atmosphere, type of furnace, sample quantity, and recovery methods are not yet determined. Additionally, there may be instances where you want to compare multiple atmospheres such as N₂, Ar, H₂, NH₃, vacuum, humidification, Cl₂, HCl, or check the furnace configuration suitable for powders, molded bodies, substrates, jigs, and components. At Thermonik ENG, we assist from the stage where conditions are not yet finalized by organizing objectives and sample conditions, and we support prototype evaluations by varying temperature, time, and atmosphere in a small furnace. The results obtained are reflected in the specifications of the equipment and furnace design, including internal dimensions, heaters, insulation, gas systems, and exhaust safety design. - For exploring firing conditions in the material development stage - For prototype evaluation and reactivity confirmation in a small furnace - For cross-examination of multiple atmospheres and furnace types - For specification and furnace design considerations before equipment installation
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basic information
DL Data Publication Content: Sintering Condition Exploration and Equipment Design Flow for Material Development ■ Common Challenges in Material Development Determining sintering temperature and holding time, wanting to compare multiple atmospheres, not knowing which furnace is suitable for the sample, wanting to confirm exhaust gas and recovery methods, wanting to reflect test results in equipment specifications, etc. ■ Applicable Temperature Range Consideration from low temperature range up to 1200°C, 1800°C class, and over 2000°C high temperature range ■ Applicable Atmospheres Air, N₂, Ar, H₂, NH₃, O₂, vacuum, humidified, Cl₂, HCl, etc. ■ Applicable Furnace Types Multi-furnace, tube furnace, metal furnace, carbon furnace, chlorine furnace, etc. ■ Target Samples Powder, molded bodies, substrates, jigs, parts, samples in crucibles, etc. ■ Evaluation Purposes Sintering, reduction, oxidation, nitriding, degreasing, degassing, chlorination, corrosion evaluation, etc.
Price information
Estimates will be provided each time based on the test content, furnace type, number of conditions, atmosphere, and safety measures.
Delivery Time
※It varies depending on sample conditions, temperature, atmosphere, processing time, evaluation items, and safety measures.
Applications/Examples of results
This is recommended for such considerations. ■ Exploration of firing conditions in material development and research stages ■ Evaluation of prototypes and small sample assessments using a small furnace ■ Confirmation of firing temperature, holding time, heating rate, and cooling conditions ■ Comparison of atmospheres such as Air, N₂, Ar, H₂, NH₃, O₂, vacuum, humidification, Cl₂, HCl, etc. ■ Firing and reactivity evaluation of powders, molded bodies, substrates, jigs, and components ■ Confirmation of weight changes, reactivity, exhaust gases, residues, and recovery methods ■ Consideration of furnace dimensions, heaters, insulation, gas systems, and exhaust safety design based on test results ■ Specification discussions and scale-up decisions before introducing mass production furnaces and actual equipment Consultations are also possible in the early stages of consideration, such as "Can we consult even if the conditions are not decided?" or "I want to determine the equipment specifications after evaluating with a small furnace."
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Company information
Our company integrates three technologies: "electricity," "equipment," and "chemistry," using our unique know-how to develop innovative heating furnaces and other equipment. We handle various electric furnaces (heating furnaces) such as carbon furnaces, multi-atmosphere furnaces, metal furnaces, and chlorine furnaces, leveraging our proprietary high-temperature electric furnace technology. We are not just an equipment manufacturer; we are a strategic development partner that supports innovative manufacturing with advanced heating, looking ahead to the standards of the next decade alongside our customers.
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