Can be designed to fit the gaps in movable parts. Widely adopted by major machine tool manufacturers.
In machine tools, necessary gaps are created according to the movement of movable parts and the cover structure, and brushes designed to fill these gaps are also developed. Kyoshin Giken has a long-standing track record of being adopted by major machine tool manufacturers for the production of custom brushes tailored to these gaps. Brushes installed on movable parts are essential components that prevent the intrusion of foreign substances such as chips, dust, and coolant mist, thereby maintaining the reliability of the machine. Additionally, designs for brushes with R shapes that can accommodate complex gaps, such as steps and curved surfaces, are possible, and their high shape conformity is highly regarded. The bristle materials can be selected from nylon, PBT, PP, PET, conductive fibers, and others, with 0.2mm 66 nylon being commonly used for machine tools. It excels in durability, flexibility, and chemical resistance, making it ideal for sealing gaps in movable parts.
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basic information
●Purpose: Filling gaps in movable parts, preventing foreign object intrusion, chip countermeasures, dust countermeasures ●Material: Nylon (612/610/66/6), PBT, PP, PET, conductive fibers, metal wires (SUS, brass), natural fibers (palm, horsehair, etc.) ●Mainly used material: 66 nylon 0.2mm (good balance of durability and flexibility, widely used in machine tools) ●Wire diameter: Supports from 0.05mm class to 2.0mm class ●Shape: Supports with R edges, steps, curves, and irregular gaps ●Winding pitch: Close winding / pitch winding ●Installation: Compatible with movable parts, covers, linear guide areas, etc. ●Manufacturing support: With or without drawings, dimensions can also be taken from actual samples
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Applications/Examples of results
● Sealing gaps in the slide area of the machining center ● Preventing chip intrusion around the telescopic cover ● Dust control around the linear guide ● Sealing gaps in the movable parts of the Z-axis and Y-axis ● Preventing foreign object intrusion around sensors ● Extensive experience in addressing complex shapes such as R shapes, steps, and curves ● Custom brushes that have been used for many years by major machine tool manufacturers
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You can order custom-made brushes starting from one piece, and standard brushes can be ordered with a click. I absolutely love custom-made brushes too (^^)/ Brush Village @ Koshin Giken, a manufacturer of industrial brushes, is an online shop for brush mail order! The uses for brushes are too numerous to count, including cleaning, polishing, deburring, sealing, and more. Even we, as manufacturers, are surprised by this. We have a variety of brushes in different shapes available (^^) We also welcome inquiries for other uses, so please feel free to contact us!
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