The blemishes and debris on the painted surface are caused not only by the painting booth but also by the processes before and after.
If there are blemishes or dirt on the painted surface, it may result in a defective judgment during the customer's visual inspection. The causes of foreign matter contamination are varied, including dust in the painting booth, fibers from work clothes, dirt on jigs, adhesion during transport, and foreign matter in the paint. The areas with foreign matter may have thinner paint layers, which can lead to rust or peeling. Cleaning, air management, jig cleaning, and checking the transport route are fundamental measures to address this issue.
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basic information
Metal coating, foreign matter contamination, defects, appearance defects, painting booth, jig cleaning, site management, automotive parts.
Price range
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Applications/Examples of results
Measures against foreign matter contamination in automotive parts, construction hardware, industrial machinery, and metal products; improvement of appearance quality.
Company information
We are not just a "subcontracted painting factory." Established in 1958, our company has a foundation of painting technology and also specializes in chemical treatment, stripping, and cleaning, functioning as the "external surface treatment department" in your organizational chart. Based on our philosophy of "preparation is eight-tenths of the work," we emphasize participation from the "upstream process" before the drawings are finalized. We conduct test painting on a wide range of metals and difficult materials, and we produce the entire process from assembly, packaging, to delivery, thereby reducing your management workload. Additionally, by being able to perform zinc phosphate treatment in-house, we achieve stable painting quality. Furthermore, our micro-heating stripping technology, which does not use chemicals, maintains the electrical state of the "jigs (hangers)" that influence painting quality. Our approach of "pre-treatment determines painting quality" ensures the stability of the paint film during mass production. Rather than simply "applying specified standards," we work backwards to achieve optimal painting specifications and prevent scratches during transportation, sparing no effort in thorough discussions from the outset. This diligent preparation is the shortest path to preventing rework and minimizing total costs. From the development stage, please utilize the expertise of our specialists as part of your production line.
