Processing examples of EPDM rubber gaskets
■Overview of Processing Example Product Name: Irregular Gasket Dimensions: φ485 × φ435 × t5 (PCD φ13-24 holes) Material: EPDM Rubber This case is a processing example of a large-diameter irregular gasket made from EPDM rubber. It has a complex shape on both the outer and inner peripheries, with numerous bolt holes arranged in its structure, requiring high processing precision. Water jet cutting allows for the material to be cut without thermal impact, enabling processing while maintaining the inherent properties of the rubber. It flexibly accommodates complex shapes and multi-hole processing, achieving both dimensional accuracy and stability in quality. ■Product Features | EPDM Rubber EPDM rubber is a synthetic rubber with excellent weather resistance, heat resistance, and ozone resistance. It is resistant to deterioration even in outdoor environments and under temperature fluctuations, providing stable sealing performance over the long term. It also has excellent chemical resistance, making it suitable for a wide range of applications, including water-based and steam lines.
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■Processing Method | Water Jet Cutting Water jet cutting is a processing method that uses high-pressure water to cut materials. Since there is no thermal impact, it can process materials such as rubber and resin without changing their physical properties. It can accommodate complex shapes and multi-hole processing, featuring high precision in the finish. ■Q&A Q. Can you handle large diameter gaskets? A. We can utilize large equipment to accommodate processing of large diameter sizes. Q. Is it possible to process irregular shapes or multiple holes? A. Water jet cutting can handle complex shapes and numerous holes. Q. Can I consult on material selection? A. We can suggest the optimal materials based on the usage environment.
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■Daiko's Response Capability At Daiko, we are capable of processing high-difficulty gaskets such as large diameter, irregular shapes, and multiple holes. Utilizing a variety of processing equipment, including water jet cutting, we propose the optimal manufacturing methods tailored to your needs. Our support for high precision and short delivery times ensures stable operation of your equipment.
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Daiko is a manufacturer specialized in processing various industrial products, including gaskets and packing. With industry-leading processing equipment, including one of Japan's largest water jet cutting machines, and a wide range of materials such as joint sheets, rubber, resin, and metal, we meet our customers' diverse needs. Leveraging the technology and experience we have cultivated over 50 years, we provide high-quality, short-lead-time, and low-cost products to contribute to solving our customers' challenges. To respond to our customers' varied needs, Daiko's production bases are equipped with various processing facilities. Among them, the water jet cutting machines, with a total of four installed at our Osaka headquarters and Tokyo branch, boast one of the largest scales in the country. The maximum processing range is W4,000 × L5,500 mm, allowing for the high-precision manufacturing of large-diameter gaskets and packing. By maximizing material efficiency, we achieve the provision of 'high quality at low cost.'
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