What is a powder coating line that effectively utilizes empty space to reduce the defect rate of painting?
**Customer Concerns** - The painting work is concentrated at the headquarters factory, and we want to reduce the burden. - We want to establish risk avoidance measures for emergencies like disasters or the COVID-19 pandemic. - The operating hours of the headquarters factory are very long, resulting in a significant burden on the workers. **NCC's Proposal** We propose utilizing the available space at the subsidiary factory with a compact "powder coating equipment" that can also accommodate space-saving needs. **Implementation Effects and Feedback** - The painting burden at the headquarters factory and the burden on workers have been alleviated. - A greater than expected reduction in defect rates.
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basic information
【Product Details】 To distribute the painting operations of the main factory, we are custom designing compact powder coating equipment to be installed in the available space of our subsidiary factory. Additionally, during a previous factory diagnosis, it was confirmed that paint defects were caused by debris falling from the conveyor chain. As a countermeasure, we changed the conveyor rails to an inverted type. This created a ledge to catch the debris, allowing us to reduce paint defects to below 1% without incurring new costs.
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Applications/Examples of results
- Reduction of paint defects rate - Improvement of production environment - Risk avoidance - Powder coating equipment
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Download All Catalogs![[Case Studies of Equipment Introduction] No. 1 in Solving Manufacturing Site Issues! NCC Corporation, Nagano Prefecture](https://image.mono.ipros.com/public/catalog/image/01/d1f/796867/IPROS16498217624969264931.jpeg?w=120&h=170)
Company information
Since its establishment in 1958, the company has focused on industrial paints and fine chemical products. In 1964, it established Minami-Shin Custom Co., Ltd. (now CC-G Co., Ltd.) as a research factory, where it accumulated knowledge and built expertise in specialized areas by using its own products. This accumulated know-how has been recognized, leading to an expansion of the market throughout Nagano Prefecture, while simultaneously, customer requests have become increasingly diverse. The fine chemical sector, including industrial chemicals and chemical products, has evolved to include high-tech materials such as electronic materials, as well as efficient production and recycling systems to handle them. The establishment of a consistent supply system for hazardous and highly toxic materials, as well as the addition of functions for paint color matching, has also been driven by customer needs. Additionally, in response to requests from local customers, the company has ventured into construction fields utilizing chemical methods and chemical construction materials, demonstrating an advisory function from a comprehensive perspective that differs from traditional trading companies.
