Supports long sheets with water jet processing.
■Overview of Processing Example Product Name: Gasket / Dimensions: 2t × 20W × 1000L / This processing example involves the production of a long gasket using EPDM sponge (with adhesive). It is used for sealing gaps in equipment in a strip shape, requiring uniform width precision. Water jet processing ensures stable machining accuracy and reproducibility even for long lengths. ■Product Features EPDM sponge is a lightweight and flexible material made by foaming EPDM rubber. Its independent bubble structure provides excellent water resistance and thermal insulation, with high compression recovery, ensuring stable performance as a sealing material. It also excels in weather resistance and ozone resistance, making it suitable for long-term use in outdoor environments, and is widely used as a sealing material and cushioning material in the construction, equipment, and electrical fields.
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basic information
■Processing Method A water jet is a water pressure cutting machine that uses high-pressure water to cut materials. It processes by spraying high-pressure water. By changing the injection nozzle according to the processing material, high-quality products can be produced in a short time. Additionally, the dimensional tolerances that are significantly improved compared to traditional manual processing result in stable processing accuracy. The taper of the cut surface from press processing can also be improved with water jet processing. ■Q&A Q: Can sponge materials be processed? A: Flexible sponge materials can be processed with stable dimensions. Q: Is it possible to handle long lengths? A: Long lengths can be processed with uniform dimensional accuracy. Q: Can you accommodate products with adhesive? A: Adhesive materials can also be processed, allowing for processing tailored to specific applications.
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Leave the processing of EPDM sponge gaskets to Daiko. We can handle the processing of sponge materials and long seal materials, providing consistent support from material selection to processing method proposals. We flexibly accommodate prototypes, small lots, and mass production, and we also accept inquiries for custom specifications.
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Company information
Daiko is a manufacturer specialized in processing various industrial products, including gaskets and packing. With industry-leading processing equipment, including one of Japan's largest water jet cutting machines, and a wide range of materials such as joint sheets, rubber, resin, and metal, we meet our customers' diverse needs. Leveraging the technology and experience we have cultivated over 50 years, we provide high-quality, short-lead-time, and low-cost products to contribute to solving our customers' challenges. To respond to our customers' varied needs, Daiko's production bases are equipped with various processing facilities. Among them, the water jet cutting machines, with a total of four installed at our Osaka headquarters and Tokyo branch, boast one of the largest scales in the country. The maximum processing range is W4,000 × L5,500 mm, allowing for the high-precision manufacturing of large-diameter gaskets and packing. By maximizing material efficiency, we achieve the provision of 'high quality at low cost.'
