Supports complex shapes with water jet processing.
■Overview of Processing Example Product Name: T-shaped Gasket / Dimensions: 144W × 197L × 1.5t, φ56 hole × 1, φ15 hole × 3, R3/8 / This processing example involves the production of a T-shaped gasket using TOMBO No.1995. It is designed for sealing at piping connection points and features multiple bolt holes and a central opening. The water jet processing allows for a mold-free approach, ensuring stable processing accuracy even for complex shapes. ■Product Features TOMBO No.1995 is a general-purpose joint sheet made from a blend of inorganic fibers and aramid fibers with oil-resistant rubber (NBR). It is suitable for fluids such as water, oil, and brine, and excels in the balance of processability, sealing performance, and flexibility. It is commonly used as gaskets for piping flanges and equipment in various industrial fields.
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basic information
■Processing Method Water jet cutting is a water pressure cutting machine that uses high-pressure water to cut materials. It processes by spraying high-pressure water. By changing the injection nozzle according to the processing material, high-quality products can be produced in a short time. Additionally, the dimensional tolerances that were significantly affected by traditional manual processing are greatly improved, resulting in stable processing accuracy. The taper on the cutting surface caused by press processing can also be improved with water jet processing. ■Q&A Q: Is it possible to process complex T-shaped structures? A: Water jet processing can accurately handle T-shaped structures and multi-hole configurations. Q: Can you accommodate prototypes and small lots? A: Since no molds are required, we can flexibly accommodate from a single prototype to small lots. Q: Is it possible to change the material? A: We can propose the optimal material based on the usage environment and fluid conditions.
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Leave the processing of complex-shaped gaskets, including T-shaped gaskets, to Daiko. We can provide consistent support from material selection to processing method proposals. We flexibly accommodate everything from prototype production of a single piece to small lots and mass production, and we respond quickly to custom specifications.
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Company information
Daiko is a manufacturer specialized in processing various industrial products, including gaskets and packing. With industry-leading processing equipment, including one of Japan's largest water jet cutting machines, and a wide range of materials such as joint sheets, rubber, resin, and metal, we meet our customers' diverse needs. Leveraging the technology and experience we have cultivated over 50 years, we provide high-quality, short-lead-time, and low-cost products to contribute to solving our customers' challenges. To respond to our customers' varied needs, Daiko's production bases are equipped with various processing facilities. Among them, the water jet cutting machines, with a total of four installed at our Osaka headquarters and Tokyo branch, boast one of the largest scales in the country. The maximum processing range is W4,000 × L5,500 mm, allowing for the high-precision manufacturing of large-diameter gaskets and packing. By maximizing material efficiency, we achieve the provision of 'high quality at low cost.'
