Supports complex shapes with water jet processing.
■Overview of Processing Example Product Name: Fluororubber Irregular Frame Gasket / Dimensions: 1.5t × 54.5W × 116.5L / This processing example is an irregular frame gasket used in industrial machinery and equipment. It features a complex contour shape that includes curves, made from fluororubber #685, utilizing its heat resistance, oil resistance, and chemical resistance. Water jet cutting was employed for processing, achieving high precision in shaping the irregular contour while minimizing thermal impact. This results in high sealing performance and reproducible quality. ■Product Features Fluororubber (FKM) is a top-tier material among synthetic rubbers. It boasts exceptional performance in heat resistance (up to 250°C), oil resistance, and chemical resistance. It can be reliably used in harsh environments, making it indispensable as a critical component in chemical plants and semiconductor manufacturing equipment; however, attention must be paid to its cold resistance and cost.
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basic information
■Processing Method Water jet cutting is a water pressure cutting machine that uses high-pressure water to cut materials. It processes by spraying high-pressure water. By changing the injection nozzle according to the processing material, high-quality products can be produced in a short time. Additionally, the dimensional tolerances that are significantly improved compared to conventional manual processing result in stable processing accuracy. The taper on the cutting surface from press processing can also be improved with water jet processing. ■Q&A Q: Is it possible to process fluororubber gaskets with irregular shapes? A: We can accommodate complex irregular gaskets that include curves and steps. Q: Can you handle precision processing of fluororubber? A: High-precision processing is possible while maintaining material properties through water jet cutting. Q: Is it possible to produce small lots or prototypes? A: We can flexibly respond to prototype production from one piece and small lot production.
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Please leave the processing of fluorine rubber gaskets to Daiko. We can accommodate special shape processing for irregular shapes and complex contours. We flexibly handle everything from prototypes to small lots and mass production, and we also accept inquiries for custom specifications. We provide consistent support from material selection to processing method proposals.
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Company information
Daiko is a manufacturer specialized in processing various industrial products, including gaskets and packing. With industry-leading processing equipment, including one of Japan's largest water jet cutting machines, and a wide range of materials such as joint sheets, rubber, resin, and metal, we meet our customers' diverse needs. Leveraging the technology and experience we have cultivated over 50 years, we provide high-quality, short-lead-time, and low-cost products to contribute to solving our customers' challenges. To respond to our customers' varied needs, Daiko's production bases are equipped with various processing facilities. Among them, the water jet cutting machines, with a total of four installed at our Osaka headquarters and Tokyo branch, boast one of the largest scales in the country. The maximum processing range is W4,000 × L5,500 mm, allowing for the high-precision manufacturing of large-diameter gaskets and packing. By maximizing material efficiency, we achieve the provision of 'high quality at low cost.'
