High-precision hole processing and maintenance of transparency through laser processing.
■Overview of Processing Example Product Name: Acrylic Plate for Viewing Window / Dimensions: 90W × 144L × 3t / This processing example involves a component for a viewing window made from transparent acrylic plate. It features six φ8 holes arranged in specific locations and R5 processing at the four corners, intended for visual confirmation of the interior of the device. This is a component for machinery and requires visibility and assembly precision. By adopting laser processing, non-contact processing is achieved, allowing for high-precision shape processing while maintaining transparency and ensuring stable quality. ■Product Features Acrylic plate (PMMA) is a thermoplastic resin with excellent transparency, possessing a high transmission rate comparable to glass while being lightweight and resistant to breaking. It also has excellent weather resistance, making it less prone to discoloration or deterioration in outdoor environments, thereby maintaining a stable appearance over long periods. It is easy to process, allowing for cutting, drilling, bending, and bonding, making it suitable for a variety of applications such as displays, covers, and protective plates.
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basic information
■Processing Method This is a machine tool developed for applications that perform machining impossible with conventional blades or cutting tools by cutting and slicing metals and resins with laser light. Since it processes without contact, the material does not deform due to stress or pressure during processing. By linking with image processing software and directly transferring data to the machining machine, the need for creating molds or casts, which was previously necessary, is eliminated, allowing for a variety of processing options. ■Q&A Q: Is it possible to process transparent acrylic? A: We have a track record of processing transparent materials and can accommodate processing that does not compromise visibility. Q: What level of hole position accuracy can you accommodate? A: Due to processing linked with data, it has excellent reproducibility of positional accuracy. Q: Can you handle small lot sizes? A: Since molds are not required, we can flexibly accommodate prototypes and small lot sizes.
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Leave the processing of acrylic sheets to Daiko. We achieve high-precision processing through non-contact laser processing, maintaining quality even with transparent materials. We flexibly accommodate everything from prototypes and small lots to mass production, and we provide a stable supply system for products that include custom shapes and hole processing.
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Company information
Daiko is a manufacturer specialized in processing various industrial products, including gaskets and packing. With industry-leading processing equipment, including one of Japan's largest water jet cutting machines, and a wide range of materials such as joint sheets, rubber, resin, and metal, we meet our customers' diverse needs. Leveraging the technology and experience we have cultivated over 50 years, we provide high-quality, short-lead-time, and low-cost products to contribute to solving our customers' challenges. To respond to our customers' varied needs, Daiko's production bases are equipped with various processing facilities. Among them, the water jet cutting machines, with a total of four installed at our Osaka headquarters and Tokyo branch, boast one of the largest scales in the country. The maximum processing range is W4,000 × L5,500 mm, allowing for the high-precision manufacturing of large-diameter gaskets and packing. By maximizing material efficiency, we achieve the provision of 'high quality at low cost.'
