Supports complex curves and segmented shapes with water jet processing.
■Overview of Processing Example Product Name: Irregular Gasket / Dimensions: t0.8 (285/470) + (236/470) Upper and Lower Set Irregular Product / This processing example involves the production of an irregular gasket using No. 6500 joint sheet. Due to the complex curved shapes and segmented structure specifications, water jet processing was selected. This method allows for high-precision cutting without the need for molds, enabling faithful reproduction of curved and intricate shapes, and achieving stable quality in production. ■Product Features No. 6500 is a general-purpose joint sheet primarily composed of non-asbestos fibers and heat- and oil-resistant rubber (NBR). It offers excellent economic efficiency and is compatible with a wide range of fluids, including water, oil, and air. It is commonly used as a seal for piping and equipment in various industries and complies with JIS standards for water supply, although caution is required for conditions exceeding 100°C.
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basic information
■Processing Method Water jet cutting is a water pressure cutting machine that uses high-pressure water to cut materials. It processes by spraying high-pressure water. By changing the injection nozzle according to the processing material, high-quality products can be produced in a short time. Additionally, the dimensional tolerances that are significantly improved compared to traditional manual processing result in stable processing accuracy. The taper on the cutting surface from press processing can also be improved with water jet processing. ■Q&A Q: Can you process complex curved shapes? A: Water jet processing can accurately handle complex curves and intricate shapes. Q: Is it possible to produce in a split shape? A: It can accommodate split structures such as upper and lower sets, allowing for production based on combined use. Q: Can I place an order for small lots? A: We can accommodate orders starting from a single prototype. Since no molds are required, we can produce small lots with short lead times and low costs.
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Leave the processing of irregular gaskets to Daiko. With water jet processing, we can achieve high precision for complex shapes without the need for molds. We flexibly accommodate everything from prototype pieces to small lots and custom specifications. We provide consistent support from material selection to processing, so please feel free to consult with us first.
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Company information
Daiko is a manufacturer specialized in processing various industrial products, including gaskets and packing. With industry-leading processing equipment, including one of Japan's largest water jet cutting machines, and a wide range of materials such as joint sheets, rubber, resin, and metal, we meet our customers' diverse needs. Leveraging the technology and experience we have cultivated over 50 years, we provide high-quality, short-lead-time, and low-cost products to contribute to solving our customers' challenges. To respond to our customers' varied needs, Daiko's production bases are equipped with various processing facilities. Among them, the water jet cutting machines, with a total of four installed at our Osaka headquarters and Tokyo branch, boast one of the largest scales in the country. The maximum processing range is W4,000 × L5,500 mm, allowing for the high-precision manufacturing of large-diameter gaskets and packing. By maximizing material efficiency, we achieve the provision of 'high quality at low cost.'
