Reliability Design/Evaluation: From "Fixing After It Happens" to "Designing to Prevent It from Happening"
From FMEA and DR operational support to Weibull analysis and Taguchi methods. Consulting for reliability design and evaluation to prevent mass production defects in advance.
Shinjo Corporation Co., Ltd. provides seminars and consulting on reliability design and evaluation targeted at the design and quality departments of small and medium-sized manufacturing companies. [Challenges] We address common issues that arise in mass production environments, such as the recurrence of market failures, the formalization of FMEA and design reviews (DR), lack of justification for accelerated test conditions, and dependency on veteran judgment for reliability assessments. [Features] Our strength lies in supporting both proactive prevention through FMEA, FTA, and DR, and statistical validation through Weibull analysis, Taguchi methods, and accelerated testing (HALT/HASS), distinguishing us from consulting focused solely on statistical analysis or on-site improvements, and enabling practical application in mass production environments. [Standards Compliance] We also support practical operations in accordance with requirements such as ISO 9001 and IATF 16949. [Service Format] In addition to seminar instruction, we provide comprehensive support from free consultations to operational establishment, including current situation diagnostics, FMEA/DR operational support, and system development tailored to individual companies.
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basic information
【Corresponding Methods】FMEA (including DRBFM) / FTA / Why-Why Analysis / Design Review (DR) / Life Prediction through Weibull Analysis / Accelerated Testing (HALT, HASS) / Taguchi Method (Parameter Design, SN Ratio). 【Corresponding Standards】ISO9001, IATF16949 (to be confirmed: tailored according to your company's required standards). 【Seminar Specifications】Standard Duration: Half a day to 1 day (estimated, adjustable) / Format: On-site and online available / Target Audience: Design, Quality Assurance, Production Technology (Intermediate to Advanced) / Prerequisites: Basic knowledge of mechanical design or electrical design / Language: Japanese / Number of Participants: Adjustable according to your company's size. 【Consulting Specifications】Spot Diagnosis (1-2 weeks estimate) / Support for FMEA and DR Operations (1-3 months estimate) / Reliability Testing Plan Development (individual quotation) / System Development and Educational Support (6 months to ongoing support). 【Initial Response】Hearing and diagnosis are free (estimated 60-90 minutes, available online or in-person).
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Applications/Examples of results
【Example 1】The design department wants to review the preventive process from the design stage after reliability claims reoccur post-mass production. 【Example 2】The quality assurance department wants to revitalize the FMEA and DR formats, which have become mere formalities, into effective operations. 【Example 3】The testing and evaluation department wants to clarify the basis for the lifespan guarantee and durability testing of new products through Weibull analysis and accelerated testing (HALT/HASS). 【Example 4】Management in the manufacturing industry wants to reduce reliance on veteran engineers for reliability judgments and promote the transfer of technology and standardization to younger staff. 【Example 5】The person in charge wants to inspect existing FMEA sheets and DR formats from a third-party perspective and organize improvement points. 【Achievements】There are seminar speaking achievements at organizations such as the Technical Information Association and Information Organization (specific numbers and themes to be confirmed). 【Target Industries】We primarily support small and medium-sized manufacturing industries dealing with electronic devices, electrical equipment, and mechanical components.
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Company information
We are a technical consulting partner that aims to rebuild "design quality" and "compliance" in the manufacturing industry from the upstream. Kamikami Corporation prioritizes three specialized areas: waterproofing, thermal and mechanical design, compliance with quality management standards, and green procurement and chemical substance regulation compliance. Additionally, we provide AI utilization support services for the manufacturing industry. Our representative, Takashi Suzuki, is a mechanical design expert who has worked on world-class ultra-thin smartphone waterproof designs at Fujitsu. He has supported over 100 manufacturing companies in improving design quality, mass production yield, regulatory compliance, and on-site AI implementation. The year 2026 saw significant changes in regulations and systems surrounding the manufacturing industry, including the addition of chemical substance regulations (with the number of SVHC candidate substances increasing to 253 as of February 2026) and the revision of AI-related guidelines (AI business operator guidelines version 1.2 in March 2026). Our company continuously keeps up with these developments and provides support based on the latest information to ensure that our clients do not experience "unintentional compliance gaps." "Our stance is to fundamentally improve design quality and mass production yield." We invite you to start with a free consultation (60 minutes) and feel free to reach out to us. Updated June 2026.
